The Woodworking Life

The Woodworking Life

Day 5 Building a Workbench: A Date with the Sander

comments (0) September 18th, 2010 in blogs

Bill_Peck Bill Peck, Shop Manager
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Ready to go to the sander
The bottoms were sanded three times with 60 grit sandpaper
The tops had four passes with 60 grit and a final pass with 80 grit sandpaper.
My workbench, with no tool tray, being sanded
Coming off the sander
Two hours lateer the tops are loaded for the trip back to CVSW
The double screw front vise ready for installation onto the bench
The front vise after installation
My bench with both vises installed
Ready to go to the sander - CLICK TO ENLARGE

Ready to go to the sander


Bill Peck is blogging his way through building a workbench at the Connecticut Valley School of Woodworking.

Our date with the sander at a shop across town was set for 1 PM.  To make it we had to install the tail and front vises so that the top of them could be sanded flush with the bench top.  Some of the tail vises were binding when initially installed and it took us a couple of hours to resolve the issue.  It turned out to be a procedural issue but we lost some valuable time and made the decision to install the front vise after sanding.  We will flush the front vise to the top by hand later. 

The benchtops weigh almost 200 pounds now so we used 4 people to move them.  With all of the loading, unloading and putting onto and taking off from the sander we lifted workbenches 132 times in 2 1/2 hours.  Each benchtop was sanded on both top and bottom for a total of 8 passes through the sander.  Each pass required two lifts; one to put it on and one to take it off.

Installation of the front vises was accomplished after sanding.

More from this series

Introduction: Why Bill Peck Needs a New Workbench
Day One: Benchtop and Bench Dogs
Day Two: Mortises and Tenons
Day Three: Hardware Prep
Day Four: Vises and Videos
Day Six: Build a Base
Day Seven: Finishing Up
Video and Poll: Workbench Tips and Tribulations
Video: Bob Van Dyke Tip: A Better Stop Block (with Micro Adjust)

More workbench projects on FineWoodworking.com

FW's Guide to Workbenches
Mike Flaim on Building a Roubo Workbench
Garrett Hack's New Workbench members
FREE PLAN: Easy Workbench
The Essential Workbench members
Matt's Monster Workbench members
New-Fangled Workbench members
FREE PLAN: Rock-Solid Plywood Bench
A Workbench Anyone Can Build



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posted in: blogs, WorkBench, Connecticut Valley School of Woodworking


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