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Five Minute Guide: Glue-Ups -
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Still don't have a workbench? This one is easy
comments (53) September 16th, 2009 in blogs
When I got interested in woodworking, I thought it was all about the tools and started collecting them quickly. But I quickly realized it was a struggle to get anything done on sawhorses and wobbly shop tables. And I've seen friends go years without a good way to hold workpieces.
A woodworker won't get far without a solid workbench of some kind, with a vise made for woodworking. But most workbench plans are so complicated you need a workbench to build them! That's not to mention the expensive hardwood and the large arsenal of tools and skills they require.
That's why we created this workbench for our free Getting Started in Woodworking video series. It uses common lumberyard supplies, and requires just a drill and a circular saw. I know you've all got those! So if you've been thinking about getting started, or if you've been struggling without a real bench, you don't have any excuses anymore.
Here's how to build the base. And download the free PDF woodworking plan for measured drawings and dimensions.
Visit Getting Started in Woodworking for more episodes from the series. We complete this project and show you 10 great ways to use a woodworking bench. We also put the bench to work building an oak bookcase.
| More workbench projects on FineWoodworking.com • The Essential Workbench • Matt's Monster Workbench • New-Fangled Workbench • An Innovative Workbench • Rock-Solid Plywood Bench |
Update: Thanks for the feedback below about this bench. If you’ve made it… please snap some pictures and post them in our gallery, like masswood who uploaded photos of his bench. Also, for more on the Getting Started bench on the World Wide Web, check out Karen’s workbench, the tale of Dave’s workbench odyssey, and a version on instructables.com by jdege.
For a SketchUp version of the bench, visit the Google 3D Warehouse and download a model drawn by Jack Wilson of Fort Worth, Texas.
posted in: blogs, workshop, WorkBench, video
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Comments (53)
Posted: 10:48 pm on February 16th
My question is should I just go ahead and attach the top with that small gap all around (it seems solid) or should I plane/sand the tops of the legs down until it's all flush?
Any thoughts/advice would be greatly appreciated!!
Thanks!
Posted: 11:33 pm on November 21st
Having said that, the base of this bench is bulletproof. It is a great design, super solid, and fairly easy to make. I added a "Heavy Duty Lifting Leveler" kit from Rockler to my base and the bench is super sturdy, does not slide around, and is easy to level on my uneven concrete floor in my basement. I love the design of the base.
I am going to laminate some 2 x 4's together for a new top, since I need a flat surface (or buy one of those premade laminiated maple bencg tops), and reuse my existing base. I love the base!
Posted: 12:56 pm on November 6th
Thanks, HK
Posted: 12:46 pm on September 2nd
I just finished the legs on this bench. It actually came together, which is a minor miracle after all the mistakes I made!
2 questions....
Do you recommend the listed vice - the 7" Shop Fox G9850? And assuming so the one I saw on the Grizzly site looks different then the one in the magazine, and costs less: http://www.grizzly.com/products/Quick-Release-Vise-7-Jaw/G9850. Is that the right one?
And to confirm, do I need to flush the edge of the top with the stretchers/legs on a couple sides like (I think) the plans show? I would think I should have an overhang for clamping, eg. Thoughts?
Thanks!
Eric
Posted: 9:53 pm on July 16th
http://www.finewoodworking.com/item/48231/basic-workbench-by-klaus-larsen
cheers
klaus
Posted: 12:08 pm on July 8th
I am not a fine woodworker or cabinetmaker, but for years I have been frustrated by perceived budget constraints that kept me from getting my tools out of rubbermaid totes in the basement and setting up my garage space as a usable shop with a proper bench that can handle anything from planter boxes and rustic adirondack furniture to bicycle and lawnmower mechanics.
By using your well engineered design dimensions and fantastic economy of material, I was able to cut back farther by substituting OSB for MDF and by utilizing 2 x 4 construction with overlapping but joints I could eliminate the 4 x 4s and truss rods. In one Sunday afternoon I now have everything I could ask for in a bench - custom fit to my 6.5' height, extra heavy benchtop, storage shelf, and a dedicated place for a proper vise when the right sale comes along. Total cost including glue, screws, taxes and having the lumberyard make the ply cuts for me - CAD $33.63!!!! The best part is that they were out of OSB and substituted good-one-side spruce ply for no extra charge!
Thanks again...you made my Father's Day.
Posted: 7:46 am on June 18th
Posted: 6:44 pm on January 14th
Hope this helps.
Posted: 11:15 am on October 2nd
:-)
The plans are right on and the desk is as solid as could be. No wiggle at all.
It is darn near impossible, or maybe just really relly uncomfortable, to do this without some sort of bench or table. Therefore I put the top together first, then threw it (upside down) onto some saw horses - voila! a bench to build on.
FINISHING: I used a dark Danish Oil throughout (thanks to FWW members) and put a Howard’s Bees Wax conditioner on the top to make clean up of glue and the like easy. Now that the wax is on, it is a little moist for my liking. I am concerned it might rub off on hardwoods, we'll see. (Johnson's paste wax is not readily available in Montana and I was too impatient to order it). I mounted a Jorgensen 9" Rapid release front vise. I Drilled 4 rows of 3 dog holes off of this. I attached a sheet of ¼” ply under the top to keep things from falling onto the screw through the dog holes. I also extended the Top to 68" so that I could add an end vise (ETA TBD). Being 68” worked perfect as dog holes spaced every 6” lined up perfectly with the Face holes.
Thanks FWW for a great plan that is easy and solid.
Posted: 9:40 am on June 20th
ALSO - why doesn't the parts list show the 4 - 24" 3/8 screws needed for the small supports?
Am I wrong? If not, is there anything else that any of you have found missing?
For a beginner bench I'm surprised! Luckily I was cautious enough to watch the videos several times and compare them to the diagram.
For those considering this remember to buy the screws I site PLUS, remember your small supports will have to be 1 inch shorter (16 inches).
Posted: 9:40 pm on June 10th
Can't wait to build this over the weekend!
Posted: 1:06 pm on June 9th
Posted: 1:41 pm on May 19th
Do you have a plane off this workbench in a dutch language?
Its all in inches.
Posted: 2:29 pm on January 22nd
Posted: 9:20 pm on December 4th
Posted: 9:19 pm on December 4th
Thank you for your videos. They are very informative and well made.
I have a peeve about this one though. It is NOT easy to make without reasonable tools and a workbench.
You guys indicate that this is good to help out people with no workbench who want one, but don't have a bench to make it on.
- First, you need a good vice attached to - a workbench - to cut the metal rods to size with a hacksaw. This is so difficult to do without a vice, I'm still not able to get around to doing it.
- A router is not a common piece of equipment. I had to buy one for this. I like the equipment and will use it again so I don't have any regrets, but without a router one would have needed a table saw - not a very common beginners tool either - to make the grooves to accept the rod.
A mortis and tennon jointing system would have been much more beginner friendly and easy to make.
This has given me too much trouble for a first project.
Posted: 3:06 pm on October 30th
Posted: 12:37 pm on October 30th
Love the bench! Will you tell us how far down you drilled the hole for the dowel stock support?
Thanks,
Matt Lewis
Posted: 6:58 am on September 23rd
Posted: 3:19 am on September 9th
Cheers!
Posted: 1:50 pm on August 20th
rt2 no longer is played. How about re- installing part 2?
Thanks,
Charlie Tucker, ctucker@mchsi.com,
plastic1, chunky
Posted: 10:43 pm on August 3rd
Thank you
Posted: 9:03 pm on July 25th
Just wanted to say thanks and I look forward to a Season 3???
Brent Prigge, Austin TX
Posted: 12:01 am on April 20th
The circular saw straight edge jig is genius. I have used mine for every cut I've made since. Thank you for the intorduction to such a simple but effective tool.
I haven't finished the project yet, but the closer it gets the more I can see this is going to be a solid bench.
Posted: 4:36 pm on March 29th
One question...what are good hardwoods for the bench vises. This is my first experience with these vises, so I'm looking for suggestions (maple + ?).
Posted: 6:13 pm on February 2nd
Posted: 3:15 am on January 15th
Hope to see it soon Thx.
Posted: 1:53 am on January 15th
Posted: 9:35 pm on October 20th
Posted: 9:48 pm on October 12th
Posted: 3:59 pm on October 12th
Posted: 3:55 pm on October 2nd
Posted: 12:35 am on October 2nd
Posted: 3:14 pm on September 30th
Several hours after laminating, I returned to find the MDF had warped apart and left a 1/8" gap at each end. I didn't bother to clamp the sheets together with all those screws - but the 1-1/4" wallboard screws had just pulled out!
Do I dare try again, this time with clamps, or should I just bite the bullet and laminate wood strips together the way the more expensive benches are made?
Posted: 3:01 pm on September 30th
I would like to make it movable buy put locking wheels on the table. If I account for height considerations, can you think of a compelling reason not to do it?
Posted: 4:06 pm on September 29th
No problem using pocket screws to attch the top and shelf. Good idea.
--Asa
Posted: 9:50 am on September 29th
I recycled the really ugly old 3' solid-core exterior door from my front entrance into a new work bench. The three hinges are screwed into a ledger board on the garage wall allowing it to fold down flat against the wall when not in use. A pair of folding 2x4 legs hold it upright when in use and swing away out of sight when it's folded down. With the hinge side securely anchored to an exterior wall the bench is surprisingly stable even with the two folding legs.
My lovely wife can still park in her garage (most of the time!)and there's a strong incentive to clean up at the end of the day.
Posted: 3:49 pm on September 26th
Posted: 3:14 pm on September 25th
A few notes on the suggestions. I think a thicker finish would be great, but like someone said, when the MDF top gets beat up, you can always make another. Maybe that's a good reason not to glue the two MDF layers together but just use the screws we showed.
The leveling feet seem like a good idea, but they might make the bench skitter across the floor when you handplane on it, for example. Maybe some kind of leveling feet with rubber on the bottom of them?
And don't worry about the bench racking sideways. No diagonal stabilizers are needed when you have those long bolts and nuts all tightened down. You could chuck that base off the roof of your garage and it would be fine. Wait, hold on, I can just see the YouTube video now.
Posted: 1:47 pm on September 25th
Have put it to a lot of hard use.
Posted: 10:33 pm on September 24th
Posted: 5:53 pm on September 24th
Forstner bit, brad point bit, I suppose a hacksaw to cut the allthread to length, socket and ratchet, dowel center, ... anyone count more than these?
I wonder how well the base holds up to loads that tend to push it out of square? There are no diagonals to resist these forces. I would be tempted to use a sheet of 1/8" ply (door skin is only $7 at Home Depot) on one of the long faces of the base to keep things square.
Now if only i had space to put such a bench...
Posted: 2:55 pm on September 23rd
Clinton66's concern about liquid spills bulging the top are well founded, and I'd recommend either a couple coats of clear waterproof finish, or better yet, plan in an extra 1/4 of top thickness for a sacrificial piece of hardboard on top of the MDF.
I tack this down with a finish nailer which sets the nail heads below the surface (no glue) and coat it with varathane, spar varnish or whatever happens to be handy.
After it's suffered the inevitable damage that a bench top will, or after rebuild your greasy motorcycle engine on top of it, you can pry it up, pull the nails and attach a new one.
Posted: 12:52 pm on September 23rd
Posted: 11:30 am on September 23rd
Posted: 10:01 am on September 23rd
Posted: 8:23 am on September 23rd
Thanks for the info FWW!
Posted: 2:34 pm on September 22nd
Posted: 3:31 pm on September 21st
Posted: 9:45 pm on September 19th
I just added another 144 square feet to my workshop to spread out a bit, was getting a little cramped with a 12 x 16, so now it up to 12 x 28 should be nicer.
Posted: 6:53 pm on September 19th
http://www.finewoodworking.com/item/5097/woodworking-in-a-new-york-city-apartment
http://www.finewoodworking.com/item/14479/wood-shop-al-fresco
http://blogs.taunton.com/n/blogs/blog.aspx?nav=main&webtag=gluetube&entry=11
http://www.finewoodworking.com/item/5097/woodworking-in-a-new-york-city-apartment
Posted: 11:53 am on September 17th
Posted: 12:21 am on September 17th
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