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Router Jig for Perfectly Aligned Dadoes -
How to Sharpen a Card Scraper -
How to Cut Sliding Dovetail Joints -
Box Making Tips and Tricks -
T-Track is a Smart Workbench Accessory -
Five Minute Guide: Glue-Ups -
3 Steps to Great Glue-Ups: Sliding Dovetail Joints -
Buying and Using Trim Routers -
How to Apply an Aerosol Finish -
Best Tabletop Finish -
Five Minute Guide: How to Use a Tablesaw -
Tablesaw Tapering Jig is Safer and Faster -
Fixing Woodworking Mistakes -
How to Drill Windsor Chair Mortises -
How to Make a Simple Jig for Offset Knife Hinges -
Upgrade Your Jointer with a Segmented Cutterhead -
Dedicated Sled Delivers Perfect Finger Joints
Setting up shop: Which machine first? And why.
comments (41) July 27th, 2009 in blogs
New woodworkers setting up their first shops may wonder which major machines should be purchased first, second, and so forth.
The suggestions in this post apply to the type of woodworking that is done by many readers: building mostly furniture and accessories, such as tables, chests, jewelry boxes, bookcases, and maybe a chair, using mostly straight but also some curved and sculptural elements, and employing a combination of machines and hand tools. It is assumed that money, time, and shop space are limited.
Quality woodworking is a very personal endeavor so the right choices depend upon each woodworker’s methods and skills. Similar issues confront experienced craftsmen looking to upgrade their machine arsenals.
My suggested first major power tool is the portable thickness planer. Why? It accomplishes very well a difficult, essential task with relatively little expense and shop space.
$350 to $650 buys a machine that will perform its job at a very high level. Most woodworking projects start with flat boards of uniform thickness. So why not buy a jointer first? Here are two good reasons: a jointer with the analogous quality and versatility as a portable thickness planer would cost far more, and its tasks are far easier to do by hand than is thicknessing.
A flat surface prepared by hand, preceding thicknessing, can be done reasonably quickly and does not have to be pretty. It may even contain residual furrows from a scrub plane and tearout, so long as it does not contain cup, bow, or twist. Thus it can register properly against the bed of the thicknesser for the other side to be planed, then the board is flipped, and so forth.
Spending much more money on a good jointer, or worse, buying a cheap or narrow jointer destined for early obsolescence, will produce a flat face but the arduous task of hand thicknessing remains. The portable thickness planer quickly frees the woodworker from two of the most limiting habits in woodworking - using pre-dressed wood and defaulting to 3/4" stock.
I like my DeWalt DW735. I use it with a dust collector but its blower allows use without one, making it easier to start up a shop.
Machine number two? Hint: it’s not the table saw.
• Machine Number Two: The Bandsaw
posted in: blogs, machinery, setting up shop, stock preparation
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Comments (41)
Posted: 10:27 pm on August 24th
I feel it is essential to learn hand tool skills first and then augment with power tools as skills improvement. A top notch bandsaw would be my first purchase. For cutting plywood and accuracy I would buy a Festool saw with a complete table and guides sufficient to reduce a 4' X 8' sheet of plywood to desired size.
If buying any power tool, buy the best you can afford. They will last a lifetime.
Posted: 6:32 pm on August 20th
Posted: 10:51 am on August 20th
Bandsaw
Router
Jointer/Planer or if separate Planer then Jointer
Table Saw
And as someone pointed out...much of this depends on what you are doing and what you are willing to do by hand. I'm also assuming you can afford to get some of the smaller hand tools that allow you to do some of these things by hand to make up for not having the "major" tools. ie. a random orbit sander will get you by until you can afford a band sander, a circular saw will get you by until you can afford the table saw, the router isn't really replaceable by anything in my mind but they also aren't that expensive so they should be high on the list, you can do a lot with a router to make up for not having a table saw etc etc..and for me the jointer planer was a last choice originally because I bought all dimensioned lumber and just did my best with it and with hand tools. BJ
Posted: 11:16 am on August 19th
BJ
Posted: 11:04 am on August 19th
Regarding the roles of the jointer and planer, I suggested in my post that the necessary flattening of one side of a board can be done by hand reasonably quickly and more easily than thicknessing a board by hand. The latter task still remains for hand work to achieve the desired thickness if you have a jointer but lack a planer (unless certain rigs are attached to the jointer which I feel are awkward).
My suggestion for machine number two, the bandsaw, is also a subjective choice, based largely on the versatility and creativity capable with this machine, even by novice woodworkers.
For the record, I happily use my Saw Stop cabinet table saw, jointer, and routers. I like them almost as much as I like my hand tools!
Posted: 2:11 pm on August 18th
Really enjoyed your two posts on the first tools to buy in setting up a woodworking shop. Whenever someone says something which is nontraditional, people seem to come out of the woodwork to point out that they are nontraditional. Gina pointed out a survey which shows that the table saw is still number one. What would anyone expect? Sure it is the most common choice but that doesn't make it the best one. That is the problem with surveys. They are the last way of finding out "interesting" ideas - ideas which make you think.
I have thought about your choice of the thickness planer as number one and the bandsaw as number two. The first is a provocative idea. I need to think more about it. To me, the bandsaw is FAR more versatile and useful than a tablesaw. I am moving more toward handtools, so I am using my tablesaw less and less, but I can't get away from the use of my bandsaw.
To me, one cannot start a woodshop with one tool. One needs a bunch of them. Here is my recommend for the first bunch of tools that a person should acquire to start his own woodshop.
- circular saw
- jig saw
- router
- belt sander
- electric drill
- sandpaper, hammer, screwdrivers, Red Devil scraper, etc.
All of these can be bought at Sears or at Home Depot new for not much money, or can be bought used cheaply. With this set of tools, one can build wonderful furniture - very complex, sophisticated furniture with advanced joinery if that is what you want. You are just stuck with using dimensioned lumber from the local stores. BUT THAT AIN"T SO BAD if you are just starting out.
After you move past the use of this first set of tools, you should keep them as you buy your bandsaw, jointer, thickness planer, table saw, etc. They will come in handy. By the way, I would buy a jointer before buying a thickness planer. A thickness planer only reduces thickness, it doesn't flatten, unless you make an appropriate sled.
I enjoyed and profited from your posts. Thanks for making me think. Have fun.
Mel
Posted: 7:27 am on August 18th
Consider also how much space you have to dedicate to any tool choice as well as projected growth potential in not only projects, but space and skill building as well. I center my shop around my 3hp Jet table saw with large table extensions because I work with a lot of full-size sheet material, and over the years (with a loving, understanding wife) my shop has expanded considerably. Though I fondly recall the cramped existence of a one-car garage of condo living so many years ago.
Posted: 2:18 am on August 18th
http://tomsworkbench.com/2009/08/16/quick-poll-84/
Posted: 11:42 am on August 17th
Posted: 3:47 pm on August 13th
Posted: 7:58 am on August 11th
Having a shop with a lot of machines is great, but you could build custom cabinets with just a table saw. It is so versatile, if you know what your doing. In a standard kitchen, you could in theory use the table saw to...
1)Cut all the plywood, or melamine for the cabinet cases.
2)Rip all the hardwood for the face frames.
3)Cross cut all the face frame stock to length with the miter gauge.
4)Put a sanding blade on the table saw, and run the hardwood through to clean up the saw kerf marks (this way eliminating the need for an edge sander, or planer.)
5)Rip the style and rails for the doors.
6)Cut the mortises and tenons on the styles and rails for the cabinet doors.
7)Straighten out hardwood to glue up for door panels.
8)tilt the arbor to 22 degrees to raise the panels on edge for the doors.
9)You can even make crown molding by clamping a fence on an angle, and raising blade a little bit at a time.
And there you have it, an entire kitchen built with a table saw. I have done all of this with a table saw over the years. Sure it is nice to have shapers, sanders, edge banders, chop boxes, line boring machines, hinge insertion machines, ect. They make life a whole lot easier, and faster. But it could all be done with just a table saw. I joke with my wife all the time, that if it came down to it, and I had to down size, I would only need three machines. A table saw, an edge bander, and a line boring machine. And I could still make a living at building cabinets.
As to what table saw to get... That all depends on space and budget. I have owned over ten various cabinet and contractor saws. While the Powermatic 66 and the Delta Unisaw are the most popular amongst wood workers, they don't even compare to an Oliver, Tanewittz, or a Yates American. These three machines where manufactured from the early twenties up until the early eighties. They make the Delta's and Powermatic's look like tin cans. They are tougher to find, and usually require three phase power, but they are a much superior machine. Every piece is made out of cast iron. There is no wobble or run out. They have 7.5hp direct drive motors, that could rip a wet log. Plus the two that I own (an Oliver 88D, and a Tannewitz XJ,) have the capacity to use an 18", and a 20" blade. It makes it nice when that rare occasion pups up and you need to rip something over 6" thick.
Anyway, that's my take.
Posted: 11:45 pm on August 10th
Posted: 10:47 pm on August 8th
Posted: 1:18 pm on August 7th
Posted: 11:14 am on August 6th
Why?
Because its also the first shop bench you will have. Think about when you started, you built things on that solid surface. Where are you going to put a thickness planer? On the garage floor?
No, the TS is the tool used to start the shop, and all the building you will do, long before you get the proper bench and the rest.
A few C clamps, a few bar clamps, some glue, and when you start with pine, learning to use a hand plane is OK. Have a TS, well, you can rip straight edges with a cheater board even on wavy stock, then cut a second straight rip edge, then you can cut to size, clear off the top and construct the rest. Build a torsion box, do it on the TS top.
Try that on a planer.
Posted: 10:52 am on August 6th
The initial purchase cost is one of the lowest for "larger" machines. The footprint is small, they are relatively quiet, produce little waste and are inherently the safest large machine to start on because of the very low potential for kick back. Starting out woodworkers in all likeliood would use commercially available 4S stock until their skill levels increased and the need for more economical, self planed/jointed material became paramount. The tablesaw is indeed very versatile however there are more compact, economical and safer options available for beginning woodworkers. For example a good quality sliding compound mitre saw could be used for cross-cutting. The bandsaw of course would do the ripping on most boards and a good quality handheld circular saw/guide used for dividing panels.
Currently a 3HP cabinet saw is the center piece of my shop and I couldn't work without it with the way I now work. It is in it's third incarnation. Naturally I took losses on it's predecessors as I upgraded.
The bandsaw I use on a regular basis is the original one I purchased years ago.
Posted: 9:15 am on August 6th
Posted: 11:01 pm on August 5th
A BS is good for curves and resawing, but leaves significant saw marks that are at least 10x larger than those left by a good TS blade, and they need to be planed out or face jointed afterward. I like my BS, but there's no way I'd give up my TS in favor of one...not for the projects I build anyway.
Now, if I were forced to own only one tool...I'd have to contemplate long and hard about the router, the most versatile tool in the shop. With it I can rip, crosscut, dado, groove, profile, create molding, curve, slot, dovetail, finger joint, plunge, edge joint, face joint, write, draw, sand, play gin rummy, and mangle people who try to force me to own only one tool! Well...you get the idea.
Posted: 10:11 pm on August 5th
Posted: 4:13 pm on August 5th
Posted: 3:25 pm on August 5th
Posted: 1:01 pm on August 5th
That said, there is no reason at all that a toolgrinding device has to be ONLY that. Several woodworking machines can be made to grind tools. Even a cheap woodlathe can be fitted with a grindstone, and a good woodlathe with homemade attachments can be made to do alot more than just turn wood - think along the lines of a Shopsmith. Table saws can be fitted with either a sanding plate or a stone for grinding tools, as can radial arm saws. Even a 12 or 14 inch bandsaw can take a sanding belt and be rigged to grind tools - or fitted with a sanding disk on the outboard end of its main shaft.
I think the question comes down to what sort of materials one plans on working with. If it's sheet goods, then buy a good table saw. I've worked plywood without a table saw, even to the point of handplaning the edges for smoothness or joinery. It isn't any picnic - a table saw would have saved me a great deal of time. If most of what one works with is solid wood, then buy a decent bandsaw - at least a 14 inch model - and keep it well-tuned. It can rip much heavier stock than most table saws and do so much more safely, and if fitted with a miter gauge (and a SHARP blade), it can crosscut.
A good bandsaw will also resaw face-jointed or hand-planed wood to thickness, and at one time I had to depend on milling rough-sawn stock that way. I'd flatten the face on a jointer and saw the board to thickness on the bandsaw; then joint the sawn side. I did alot of that and I was doing it commercially; I learned all about resawing, but even a small table-top thickness planer would have made the operation more profitable. 'Course, in those days there wasn't anything but fairly expensive floor model planers.
Posted: 12:26 pm on August 5th
I agree that saws need to come first. My first project was built w/ two borrowed tools: my father-in-law's table saw and my brother's router. The bunk beds and dressers turned out great so I bought those two tools first.
A good bench top saw won't kill the budget and is the center piece of my shop. I'm currently building a table to put it in that will give me the workspace of a stand alone unit.
A router is an essential second pick because it is such a versatile tool. (The table above has a home for the router on one end helping to save some space in the shop.)
While I'm saving my pennies for the same planer as above, I've found that every mill I've gone to is more than willing to give me the exact thickness I need. The rough lumber costs the same whether I plane it or not.
For now I'm still borrowing some tools and working on my brother's band saw and jointer. It's a little inconvenient hauling my lumber up to his place but it's great spending time in the shop with him.
Posted: 11:28 am on August 5th
I have worked with a lot of major power tools over the last 45 years. The one that I used the most and that became the centerpiece of my own shops is the table saw.
In my first shop, I started with a contractor's saw, which I tuned up to run like a top. However, I noted a tremendous improvement in accuracy and capacity when I started using an old Rockford table saw with a new Biesemeyer fence. (The Rockford saw is an earlier version of what we now call the Delta Unisaw, generally speaking).
If I had it all to do over again, I would start with a Unisaw, or equivalent, with table extensions because I had to build them anyway -- and I wouldn't forget a top-quality table-saw fence and miter guage because they make a great difference every time one uses the saw.
A Delta 14" band saw with a 6" riser block and a DeWalt 3-cutter-head planer are also at the center of my shop because I always begin with rough planks from a mill. But the table saw is the heart of my shop, just as it was in my dad's cabinet-making shop. He used his Delta table-saw for 50 years to make his living; my older brother still uses it. We treated all the major power tools in my father's shop as family heirlooms and made sure they went to the oldest son. (Old school, I know.) The power tool we were most concerned about getting to the right person was -- you guessed it -- dad's table saw.
My last observation has to do with price. A person does not need the best of everything. Many medium-priced tools will work very well in most circumstances. But when it comes to major power tools, I have to say that value is more important than price. If you are serious about wood working, then pay the higher price up front for a good quality table saw -- or whatever else you buy as your first major power tool. Good quality power tools are cheaper in the long run. They are more accurate, durable and powerful, and they are safer to use because they have the capacity to do the most demanding jobs. This cannot be said of many less-expensive tools. This, I think, is especially true with respect to most good table saws compared to most contractor's saws or bench-top saws.
If you go with a low-cost alternative and you maintain your interest in woodworking, you will surely have to spend that money all over again. If, on the other hand, you buy good quality power tools and lose your interest in woodworking, you will have no trouble selling your power tools for a decent price. Other woodworkers recognize value, too, and they are often on the look-out for good used tools. (New woodworkers can start with used tools, too, but they might need an experienced person to help pick them out.)
Anyway, that is my two-cents worth based on my experience. The experiences and needs of others might differ.
Posted: 11:02 am on August 5th
Posted: 7:57 am on August 5th
Table saw, table saw, table saw . . . . . .
The best you can afford ( DELTA )( regardless of what SHE says ).
I have an 8" jointer, and a 15" thicknesser ( planer ), but I still have to go and and use my brother-in-law's table saw !!
I need that Unisaw !!
Posted: 7:29 am on August 5th
anyone have thoughts or ideas that i may have missed in my decision making process? i welcome any and all, and respect the experience.
i would like to thank you all in advance, and thank all those who have come before me...
SEMPER FI
Posted: 4:41 am on August 5th
Second, I cheated and went with a 1950's Shopsmith for my first "tool".
5 tools in 1 machine and it even came with a bandsaw and a jigsaw.
Before the Shopsmith I built some nice furniture like a crib with the basic hand tools, circular saw, jig saw, cordless drill and some sandpaper but the addition of the Shopsmith and the portable planer has taken the possibilities to new levels.
Shelves cut from different boards are now planed to matching thicknesses and I save money by buying rough lumber.
I'm not going to saw much wood with a hand saw but I will take advantage of the planer and the benefits associated with its use. I can see where the author is pointing us in this discussion, toward a tool that would seldom be considered for the first tool but packs some serious time and money savings into its ROI.
Posted: 3:52 am on August 5th
Posted: 8:27 pm on August 4th
I think the answer to this question largely depends on what you want to make. Even if you are mainly interested in furniture, you may want a different machine if you're making mostly straight, square craftsman style furniture vs. ornate Victorian furniture.
A portable thickness planer was the second to last major piece of equipment I purchased (I still do not own a jointer!), and I think that was the right decision. Sure, it has made things easier to own the planer, but I did plenty of nice work without it, and I never once used a hand plane. I am sure I'll be able to say the same about the jointer, someday.
Here are the ways in which I worked (safely) without a planer or jointer:
-Be very picky about the lumber you buy. It is relatively easy to select boards that are straight, and which have no cupping or warping. You may have to hit the lumber pile at your local home store or lumber supplier multiple times, but you can do it.
-Buy the lumber the right thickness to begin with. I found a one-man local hardwood supplier that usually rough cut stock to 4/4 to 6/4 thickness. He was always more than happy to run it through his thickness planer to get it the right thickness for me. I would guess you could find a place like this in most parts of the country. If not, keep in mind that you can do quite a bit with standard 3/4 stock from a home center. It may take a little creativity, but that's part of the joy of woodworking.
-I created a "jointer fence" for my table saw, based on instructions in a table saw book I own. This consists of a piece of MDF shelving that attaches to my regular saw fence, with a piece of 1/16" thick, peel-and-stick vinyl tile attached to the MDF behind the blade (using only the tile adhesive), cut in a curve at the front to fit closely behind the blade. I position my fence so that the blade's left edge is in line with the left edge of the linoleum, turn the saw on, and raise the blade up into the MDF. Then I can run the rough edge of the lumber along this fence as many times as needed to straighten it. Essentially, it is a jointer, rotated 90°. I have never used it for the faces of a board (since my stock was usually jointed and thicknessed by the lumber dealer), but I imagine it would work for something up to the maximum blade height. There are lots of other jigs that have been described in various books and magazines that allow you to turn your table saw into a jointer.
My first stationary tool was a relatively cheap, 9" Craftsman bandsaw, (a gift from my woodworking grandfather), and I was able to do quite a few nice projects with only that bandsaw and some hand tools. If I had to start from scratch now, though, knowing what I know now, I would definitely go with a table saw, given the flexibility and accuracy of a good table saw.
However, I would also submit that a handheld router, with all of the clever, shopmade jigs one sees in FWW and elsewhere, can do almost anything that a jointer and planer can do. Add a circular saw, cordless drill, jigsaw, and chisel, and you could make almost any project out there, while spending less than you would on a nice portable planer.
All this having been said, the best tool to start with is the one you can afford. I have seen some surprisingly nice projects created with nothing more than a hand saw, a drill, and some sandpaper.
Posted: 4:47 pm on August 4th
The following may clarify my rationale for suggesting the planer as the first machine purchase. As an example, I would rather hand rip and crosscut an 8" x 36" board than reduce its thickness from a rough 4/4 to 3/4" or from a presurfaced 3/4" to say, 5/8". The same goes for making 1 5/8" table leg blanks from 8/4 stock. I feel that a new woodworker can quickly improve his range of design by not being restricted to the thicknesses of predressed stock.
I am not suggesting that anyone send a board into a planer without one flat surface to register against the planer’s bed. I believe it is easier to achieve that flat surface by hand, starting with either rough or presurfaced stock (both are almost never flat when purchased), especially since it does not need to be smooth to properly register on the planer bed, than it would be to thickness the board by hand. After one surface is machined flat and smooth, the board is flipped to cut the hand-prepared surface. Thus, I suggest buying an economical, high quality planer as a first purchase to go along with hand tools.
It’s great to accumulate a full set of woodworking machinery, but I hope the various opinions in FW's TWL blog will help new woodworkers decide where to start.
Posted: 5:18 pm on August 1st
For the purpose of this discussion, my thought is that any way you look at it, your first machine is actually three machines, jointer, planer, table saw. This to me is the foundation of every project. With the big three, virtually any commercially available material can be properly dimensioned. Any one without the other presents issues which need to be overcome and will likely minimize the resulting quality of the final project. After 50 years of making sawdust my words to the beginner are, start your shop off the right way and love what you do. Cut corners and spend most of your time trying to work around the mistake. If you need to save money, find good used machines rather than new, expensive ones. In these times there are plenty of deals to be found.
Just one guy's opinion.
Posted: 3:29 pm on August 1st
Posted: 6:31 pm on July 31st
Posted: 4:19 pm on July 30th
Posted: 2:17 pm on July 30th
Posted: 9:14 am on July 30th
Posted: 12:04 pm on July 29th
regardless of which machine you buy first.
Posted: 9:55 am on July 29th
Posted: 8:43 am on July 29th
Posted: 7:04 am on July 29th
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