Router-Table Uses Easy Toggle-Clamp Mount
If you’ve used a router table, you know firsthand the annoyances that go with mounting, dismounting and adjusting the router under the table. So when I redesigned my router table, I wanted a mounting method that was quick, secure and convenient, not only for installing router bits but also for adjusting their cutting depth. The approach I settled on uses three toggle clamps to hold the router under the table. The setup cost about $30.
To use this approach, first remove the router subbase and all the miscellaneous hardware attached to the base wing nuts, stop turret and so on. If you are using a plunge router, buy and install a crank handle to the end of the threaded adjustment column. Now recess the underside of the router table 1/4 in. deep, and cut a 1-1/2-in. hole in the center of the recess for the router bit.
Using the subbase mounting-screw locations, install locater pins in the base of the router, and drill mating guide holes in the router table. Make the pins by grinding the heads off machine screws. Screw three or four toggle clamps at convenient, equally spaced locations around the base of the router, and adjust their clamping action to hold the router firmly in place. Toggle clamps are available in several varieties and holding strengths, from 60 lb. to 1,000 lb. I’d advise some over-engineering here: for example, 200-lb. clamps with anti-vibration locks and horizontal handles.
Now I can dismount the router and have it on the tabletop ready for a bit change in about 10 seconds, and I don’t have a mounting plate to work around. Mounting takes approximately 20 seconds.
Arthur Margolese, Santa Rosa, Calif.
Fine Woodworking Magazine, April 1995 No. 111
Fine Woodworking Recommended Products
Jorgensen 6 inch Bar Clamp Set, 4 Pack
Incra Miter 1000HD
Double Sided Tape
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