I have a 6 inch Sunhill machinery (Taiwanese) jointer that I’ve been using fairly successfully for about 10 years. It has an extended infeed and outfeed table. Recently it has somehow become mis-aligned and I can’t get it to produce usable results. I’m not sure why, but all edges come out convex. I have used a Veritas straight edge to align the outfeed table with the 3 knives. I have heard people say you should lower the outfeed table a hair below the knives and I tried that also, without success. It seems no matter what I do, when I start to joint a board, even one shorter than two feet, the knives always engage the leading end of the board and never quite make it to engage the trailing end of the board. Any advice or suggestions welcome. Thanks.
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Replies
This sounds to me as if the infeed and outfeed tables are not co-planer. Specifically, the tables are sloped so as to form a convex hill, rather than inward to form a valley. I used some shim stock to adjust the outfeed and bring its' far end upward on my 8" Grizzly. It doesn't take much to make it cut poorly.
I have also found that technique can accentuate this problem. If edge jointing, I grab the board about a third of the way back from the leading edge and keep pressure on that point as I follow the board through. I avoid going hand-over-hand to keep pressure at the same point on the outfeed table.
As for adjusting the outfeed table down from the blades a bit; there might be a connection. My normal method to set the outfeed height after a blade change is as follows:
I set the newly sharpened blades to be essentially exact with the outfeed surface. I then pass a board edge along the center-line of the bed (jointing it). I check for a small amount of snipe at the trailing edge. If none, I lower the outfeed just a hair at a time until I produce some snipe. I then make successive passes, raising the outfeed in very small increments until no snipe is produced. I have since learned that with sharp blades, at this new position the blades should be essentially dead on level with the outfeed table.
If your tables are co-planer and you are still having this problem, then the outfeed might be too high.
I get this problem when my blades get dull and therefor become a little lower than the outfeed table.
Jay, if you're a paid
Jay, if you're a paid subscriber click here for a list of articles and a video or two on jointer tune-up, including shimming. John White's is in there somewhere, an excellent article.
There's also a pretty good free article here
+1 on it sounding like the tables are not coplanar. I had similar issues. You could try deliberately making the tables "V-shaped" to look for different results.
Forest Girl, I have subscribed to FWW magazine for 20years, but do not subscribe to the on-line version. That free article had excellent illustrations, and I must admit, I've never checked to see if my tables are co-planar, or done anything with shims. Where would you be able to obtain .001 brass shim stock anyway? It sounds like this could take many hours, but I've got to give it a try or my jointer is trash. The only hope I have is that I know that at one time it did work so hopefully I can restore it. Thanks,
Jay
Also, although I have never had kickback problems, I am sure my jointer band were raised to achieve parallelism with the outfeed table. As a result of the article I will be lowering the outfeed table and retracting the knives. That sounded like a good safety point.
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