I am looking for a machine that I once worked with but cannot find a way to internet search for it due to the dual use of the term “panel router”. This is a machine that has a carriage for a router and slides on rails forward and back and from side to side. It has a bed about 3’x4′ or smaller. The router plunges down onto the material and you can slide it for and aft or lock down and push the panel through. Anyone know where I can find one by using search terms that will find it and not a raised panel router bit?
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Replies
The ones I'm used to using are similar to a vertical panel saw but with a router. As you described, the router moves or you lock it and move the work, swing out base, pneumatic clamps. Fantastic for dado work but they can do a lot of things. On some panel saws, the saw can be replaced with a router.
http://www.hersaf.com/shop/index.php/action/Panel_Routers
If I understand what you are looking for, I believe the commonly used term now is a "router sled". You'll find various plans for shop-made versions, and some commercially made ones, as well. Here is one that looked interesting to me:
http://www.amazon.com/Woodhaven-3000-27-Planing-Sled/dp/B002UZGUSY
Note, too, that router enthusiasts have also come up with "skis" to accomplish a similar task. The skis are similar to outriggers on boats, typically using the edge-guide bushings in the router base for rods that connect to the outriggers/skis.
Thanks for that, new to me and we're getting closer, and I have seen home-made vertical routers but the machine that I worked on had a good number of advantages over these. The material would slide in from the side and there were stops that could be set for dados, rabbets so that for a vertical machining on the piece you'd set the router according to a scale on the rails, clamp it and drop the router that had a face that went up against the workpiece ensuring consistent desired depth of cut. For horizontal work the piece remained stationary and the router slid on the rails, stops would be set on the fence.... you'd know all this, just going through it.
I'm ging back to Woodhaven and look there some more as they have some of the most innovative products I've ever seen in one catalog.
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