Could anyone give me any suggestions on getting a broken screw out of the wood. I broke the screw head off in a hinge mortise during the test fit, too much pressure, not a deep enough pilot hole. It’s a #4 screw and it’s in about 1/4 – 3/8″. Any advice would be appreciated.
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Replies
I'll give you a suggestion, though I'm not entirely sure I remember the right source. You can buy small hollow drills. Basically a small hole saw just for this task. I've seen them in catalogs several times, but never ordered one. I think they remove a 3/8 or 1/2" plug with the screw in it. You then glue in a dowel and cut flush.
I think you can get them at trend-lines.com. But, it may be you'll need to go to rockler.com or toolcrib.com.
I've figured for a long time I ought to get a set. If this is what you do, let us know how it works.
Good luck
Billy
Might be able to pull that out with a plug cutter - size it big enough to surround the screw and just pull out plug, screw and all. Of course, then you'll have to cut a plug to fill the plughole.
Lee Valley carries a nifty plug cutter set.
Try a small hollow leather punch or a tube that fits round the stub tap it in to cut a circle round the screw about 1/8 deep ,remove the wood , give the screw a rap with a nailset to compress the fibres a little then grab the stub with the smallest needle nose vice grips and unscrew. Consider slightly larger hinges and move the gains. No 4 screws, especially brass, can be a pain. I try when possible to use No5's
You can buy special screw extractors specifically for this purpose. This link shows what they look like http://www.mytoolstore.com/hanson/extractr.html the surrounding area is left untouched
Hope this helps
Andrew
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