I’m making some kitchen cabinet drawers. Front, back and sides are 3/4″ ply. Bottom is 1/2″ ply. I dadoed 5/16″ grooves in the front, back and sides to capture the bottom. I intended to cut the bottom 1/16″ less than the front to back and side to side grooved dimensions but cut them a little short in both directions. The bottom has about 3/16″ support in the grooves on all 4 sides. I’m assuming that this is adequate. I’m not worried about the bottom shifting, I can glue and use some brads. My question is, what is the minimum amount of support that the bottom should have in the grooves?
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Replies
Support
I would think you're OK with 3/16 - nailed and glued. 1/2 inch bottom is a little overkill ? What is the width of the biggest drawer ?
SA
Support
They're for the kitchen and will be used for pots and pans and canned goods. I'd rather over build and not worry about sagging. I figure that 3/16" worth of edge support will be ok too. I'm just trying to figure out the the engineering/physics of the edge support. I've seen articles that fixed shelves can be installed in shallower dados than adjustable shelves.
You have it right !
those drawers will be around longer than us -
SA
Drawer Bottoms
Unless my wife wants the whole kitchen redone after I get these installed.
You can always add some glue blocks which is common.
Glue Blocks
Good idea. Thank You. These will last 2 lifetimes.
Clamps
Some fancy clamps you have there - did you make them ?
SA
Those are manufactured spring miter clamps. There are several different brands. They usually come in a set with a special pair of pliers to open and place the clamps. Some come with no-mar ends that can be removed. I'm a bit hesitant to recommend them. The points leave marks and with much pressure, they can be large. The suction cups often slip and they can leave marks, too. There are some uses where they come in handy as long as you don't need a lot of pressure, marks aren't an issue and you have room to position the pliers. They were fine in the picture, especially since they can pull on an angle, are small and light weight. Can't have enough clamps and different types!
http://www.amazon.com/Maestro-M1201-Clamp-All-Clamp-Set/dp/B000067S1A/ref=pd_cp_hi_0/178-8755442-4651746
Clamps
Yes 100 or more clamps are about right - years ago I bought 5 spring clamps with teeth from Constantines - haven't seen them for sale since -
SA
Last time I made a drawer with a half inch bottom was about 14 inches deep and twenty four inchs square. I loaded it with steel clamps and put on two sets of hundred pound rated ball bearing slides. Way overkill for any kitchen drawer bottom,even for pots and pans.
Drawer Bottoms
Thank You for the reply and advice. The 1/2" ply is inexpensive enough and I have a tendency to over do it on materials when the project is labor intensive. Captured drawer bottoms probably aren't necessary either....the articles say to leave the back edge un-captured in case the bottom has to be removed for repair. I also considered 1/2" ply for the front, back and sides but then I see high end drawers and they're 3/4".....decisions, decisions.....I'm still wondering if my 1/2" inch bottoms with 3/16" of support in the grooves/dadoes is enough.
Support
Jim - 3/16th's is enough because you're nailing and gluing as well. Think of the 3/16th's support and dado as a way to square up the drawer when assembing - not for weight bearing purposes -
SA
Drawer Bottom Support
The dado/groove depth is 5/16". I mistakenly cut the drawer bottoms a little short and they only go into the dado/groove 3/16" so they won't be much help in squaring the drawer. I use biscuits to attach the front and back to the sides so alignment and squaring isn't really a problem. I guess you could say that these bottoms have plenty of room to float. I was just going to shoot in some brads to make sure they don't float out of a dado/groove. Under this scenario, i.e. no glue or nails do you still think 3/16" is enough edge support?
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