Hi Gary, I plan on building the “Simple” sled you wrote about and am going to use phenolic ply. I’ll be building it a bit larger too, a little closer to the 37″ one you mentioned later in the article.
My question is, have you used phenolic ply for jigs and do you like it?
Thanks,
Brian McGinnis
Replies
Brian,
I have not used phenolic ply so I have no feelings as to how it cuts or works or stays flat. If by this you mean a melamine covered material, I have used that but find it a little slippery for my crosscut sled. I often want things to slide easy but on my sled, I like to be able to hold things tightly in place with hand pressure with no worry of slippage.
As for size, I find that the smaller 13" size is easier to move around and to use. The 37" I only take out once or twice a year. But it depends on what you build most in your shop. Have fun.
Gary
Hi Gary, I'm embarrassed to say I'm a bit star struck here. I enjoy your sense of humor in your articles and videos and always look for work done by you. Thanks much for the reply.
Stuart Lipp wrote an article in FWW #198 on phenolic plywood that got me interested.
I see your point about a crosscut sled being too slippery and I believe the phenolic ply would have even less traction then a melamine covered substrate.
I hear one of the ways it's used is in construction for pouring cement forms. Nothing sticks to it, cement, glue, not even the powder that's used to snap a line. Just blows away.
Just for grins I think I'll go ahead and try it for a sled ( if you think 13" is right..it's right). If nothing else I can countersink a piece of hardboard or MDF to it and wax it if neccesary.
I know you must be a busy guy and I really appreciate the reply...and on a Sunday! Take a day off will you! ;)
Brian
Thanks Gary! The phenolic works great.
Brian
Edited 4/23/2008 12:29 am ET by BriMcG
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