What?!!! Laminate over teak?! Yikes!
OK, let me start this one with a disclaimer: this goes against the grain of my being as I’m sure it does yours…
… but my client has asked me to reface the teak cabinets in his sailboat’s galley with plastic laminate. Ugh. Oh well, to each his own… and he’s paying.
My primary concern of course, is the oily nature of the teak… I suppose I could disassemble the frame and panel doors and replace the panels with laminated plywood… but I’d really rather not. (The door frames will remain natural teak.)
The technical reps at Wilsonart, Formica, Dap, and 3M disavow any solution that involves bonding their products to teak.
I haven’t heard from the West Systems Epoxy tech rep yet… but I’m hopeful.
So, I’m here to tap into this wonderful fount of experiential knowledge… any ideas about adhering palstic laminate to teak?
Replies
Make the customer buy you several hundred board feet of teak to experiment with.
Great idea! (And a thickness sander as well... all that silica is hell on planer blades!)
I have a lot of experience with teak and bonding to it is not as difficult as you might think. Standard contact cement will work well, as does epoxy. It's the water based stuff that you will have problems with. Epoxy is the preferred choice in the marine industry for gluing teak-to-teak.
But it is a sailboat galley... and although you'd prefer to get the hatchway closed before that huge wave hits you broadside, that doesn't always happen... wet sails get thrown down there, etc. The possibility exists that it could get REAL wet ...
3M and Dap both say that although contact cement will provide a fine initial tack, in this environment it will eventually fail.
Is this your experience as well?
Try http://www.woodweb.com
One of the better pro forums I've seen
No, contact cement is used in boats routinely and mica usually even stays on after a boat sinks. I'm a marine surveyor so I've seen a lot of sinkers. It's elastic and water resistent. Swelling wood doesn't normally loosen it. It's main weakness is heat like from hot pans set on counter tops. It will often fall off engine room doors! Oil is not a solvent to it, so the oilly teak will not cause it too loosen.
If you still have doubts why not make up a test piece and then throw it in a bucket of water for a couple days. Then see if you can get it off. I'll bet you can't.
Edited 7/9/2002 4:18:15 PM ET by none
i'll second what none said. we used contact cement for counters in the boats we built at my old shop. no failures i ever heard of, and one of our boats had been launched in the fifties.
good luck.
Great. Thanks very much for the info. I really appreciate it.
I'm divin' headlong into this one... wish me luck.
One of the most satisfying attributes of working for myself has been the ability to say "no" to a job. Unless you are starving, I'd try it on this job.
Yeah CHAS, it sounds like you're smarter than I am...
... but actually the boat cabinetry thing is a niche market that I want to expand my business into... so I need (want) it for my portfolio.
but thanks for the advice. Wish me luck... I'm goin' in!
Edited 7/10/2002 11:10:33 AM ET by Pine Islander
The shop I used to be involved with built lots of high end custom sailboat interior stuff and never had a problem with solvent based contact cement. We used it over teak occasionally, and never recall a problem.
Thanks to all for the input... I really appreciate it.
Howie, at your former shop, what were your impressions of the "high end custom sailboat interior stuff" business? As I mentioned before, I'd really like to begin to steer toward that market...
Our shop started on City Island in NYC which was the home of a number of boat builders and much custom woodworking. Minneford Yachts was one who was the builder of most of the wooden 12 meter Americas Cup winners for a number of years.
So, we had a good tie-in but the boat business was not our main business thrust. We specialized in custom kitchens and then grew into a shop doing custom cabinetry and semi-custom production furniture for a well known interior designer. The shop had 20-25 employees ranging from woodworkers, finishers and upholsterers. The business was sold to the designer and we operated it as a captive for a couple of years until the designer died.
I would not want to rely on the yacht business as my prime source of income. Most high end boats are built overseas now and they can get their wood and woodworking much cheaper, and the level of quality is very, very high. Local pickup jobs can still be a good fill-in as many owners remodel just as homeowners do.
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