I have been asked to build a dining room table for up to 8. The design requirements are:
50” x 120”
Expandable with 2 or 3 leaves ( pedestal equalizer slides)
“Plank” board orientation with breadboard ends for the main table top and each leaf
Trestle-style base
Client- supplied solid QS white oak
“In-table” leaf storage
By running the 13/16 top boards parallel to the slides, how do I prevent the top from cupping. Is breadboarding the ends of each half of the main top as well as both ends of each leaf sufficient to provide stability. Also, the table will have an apron, providing some additional stability, at least on on the outer ends. I have suggested to the client that they may need to sacrifice the in-table storage for the leaves by placing under-top support braces.
I could use some expert opinions on this one. Thanks
Doug
Replies
Doug,
The saving grace here is that you have quarter sawn wood to work with. If you use only carefully chosen straight grained quarter sawn wood, with all of the rings near to vertical, the wood shouldn't want to cup.
Bread board ends are never a good solution on anything bigger than a bread board, the ends can't possibly restrain wood that is more than a few inches away from the end cap. Don't forget that the breadboard ends need to be loose enough to allow the top to expand and contract 1/2 inch or so due to seasonal humidity changes, which will also greatly effect the appearance of the table.
Also, don't expect the aprons to prevent cupping, the attachment of the top to the apron, which also has to allow for wood movement, won't have anywhere near enough strength to resist the movement of the wood.
Don't forget to apply the same finish in equal amounts to both the top and the underside of the table to prevent one surface from gaining and losing more moisture than the other, another sure cause of cupping.
John White
John,Thank you for the response. I think I misspoke when describing my concerns. I am addressing potential sag across the width of the table. When viewed from end, sag towards the center of the unsupported potion between the tables slides.Doug
I like the outfeed table that you built in the tools and shops issue. Where do you buy quality phenolic plywood like what you used?
Actually, I built the table in the FWW shop and they ordered the phenolic. I seem to recall that they could only find a few sources in the NY metro area.In most areas you can find specialty sheet good suppliers that distribute to commercial shops and industry, they can supply what you need, local lumber yards won't know what you are talking about.John White
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