Hello Again
My neighbor of 22 yrs is moving to Fla.So I decided to build them a coffee table for there new house.
I have been woodworking for a couple of years on my time off and this is my first project with curved lines.
The problem I have is.I have rough cut the legs on the band saw and now I don’t know how to smooth the inside radius. In Fact i don’t even know what tool to use. I tried a spoke shaver But with my bad wrist i cant keep it from skipping over the hard maple.
Is this what a shaper is for? Maybe a spindle sander?
Thanks
Keith
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Replies
A spindle sander should do the trick. The big boys are pretty expensive, but there are low-end models available. I bought an old (1980's?) Craftsman at an auction. There's the Delta B.O.S.S., and I think Ridgid has one that's under $200.
They are great to have around if you do shaped stuff.
There are many ways , but bearing in mind your wrist problem and the fact that this is probably a one offer, and not knowing the leg shape, a simple way may be for you use sand paper glued to a block having a matching curve.
Other hand methods like scrapers, rasps, files, compass planes, spoke shaves, surforms are all applicable if you have some knowledge and not the wrist problem.
Machine methods : shaper with guide template, spindle sander,belt sander, router but it sounds as though these are not on your knowledge curve-and all cost more than the hand methods I have named .
I had a similar problem on my first concave curve. I don't remember which spokeshave I was using but I was unable to control it. I had read about the Brian Boggs spokeshave made to his specs by Lie Nieison. What a difference! I got fine, perfectly curling shavings right from the start.
Frosty
"I sometimes think we consider the good fortune of the early bird and overlook the bad fortune of the early worm." FDR - 1922
These work very well:
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Samson
I actually looked at a compass planner on ebay.They are pretty cool but very pricey.
since this is going to be a gift with the hopes that other people see it, I'm hoping to build more.For now tho i think the spindle sander is the way to go
keith, Depending on the exact curve or shape you may be able to use a belt sander on edge or a router with a template of sorts to clean the edges with a light cut .
I band saw and just leave the line and then use an edge sander to clean up.
Files , rasps sanding blocks spindle sander are all ways of doing this .
Because of the curve and the changing grain directions you may find using a cutting or slicing tool like a spoke shave uncooperative .
regards dusty
Keith,
A rasp works well to take the bandsawn piece to close to the final dimensions. Leave enough wood so you can sand to the line and eliminate the marks from the rasp.
Jim
keith,
Another option is a drawknife but not sure if your bad wrist is up for it. Also you need to pay close attention to grain direction. I have used one for shaping cabriole legs and had good success.
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Another tool that I have used is a Four in Hand rasp/file after getting it close with the drawknife. The 4-in-hand, in case you're not familiar with it has an oval rasp on one side/end and an oval file on the other. The other end has a flat rasp/file sides. It's a versatile tool and has flats on all of the edges which allows one to get into tight spots without distorting the overall shape.
Start with the drawknife, fine tune with the 4-in-hand then final shape with sandpaper. As for sandpaper I would recommend the Norton 3X paper(s). They're FAST and don't tend to clog up.
Regards,
Bob @ Kidderville Acres
A Woodworkers mind should be the sharpest tool in the shop!
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