O.K., I decided to go the shaper route for making raised panel doors. Next question, should I invest in traditional shaper cutters or the replaceable knife style? Also how wide to make the panels for the doors, I figured 1/4″ smaller in perimeter all the way around? Finally, do I just nail the panels in the center of the rails to keep them from going off center? Thanx again in advance!!!
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Replies
I'd go with traditional cutters. Replacement knives are less expensive, but unless you torque them to their specified settings, it's possible they could loosen while in use.
Generally, 1/8 th less, each side, than your max width should be fine, which allows just under 1/4 seasonal expansion. Don't nail the panels, they are meant to float in the frame.That means no glue either. The finish will keep them in alignment.
I wouldn't hestiate using the newer style insert tooling. Take a look at the new Freud sets, RS2000 and RP2000. They are very pricey at $600 & $265 respectively but they do what you want to do. CMT also has a good starter set at less than $200.
Also, I would recommend against a shaper with less than a 3/4" spindle. Try to find a make that has swappable 3/4", 30mm and 1 1/4" spindles. I would also stay away from anything with less than 3HP.
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Michael in San Jose
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If you look at the numbers I think you will find the replacable cutter type the best way to go. For the small furniture maker it's the most bang for the buck. CMT has quite a selection while the LRH Magic Moulder has a shaper and tablesaw head that take interchangable cutters. The nice thing about the saw is one blade can be set to many angles thus one cutter becomes many. Also cuting coves with a moulding head is much nicer. Pretty safe as it has a pin in the middle to keep it from flying off. Insert tooling is a whole different type of tooling.
http://www.woodtechtooling.com/Magic_Molder/magic_molder.html
http://www.cmtusa.com/store/index1.ihtml?x_page=store.ihtml&parentid=&menuinclude=leftnav_products.ihtml&id=CID1114607509&step=2
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