Hello I’m new to these forums. Also, not new to wood but just picking it up again and building my shop after 30 years off.
Today I purchased an intermediate router table from Ryobi and a 2.5 hp router from Rigid. I also bought a 1/4″ half round bit. Set it all up and then the problems started. (as is always the case with me and power tools.)
My first order of business is to round all the edges on a butcher block. I’ve run some practice boards and can’t quite get it right.
Do you have any tips on how to set-up the table, bit height, fence distance, etc. I reviewed some old articles here but didn’t find anything as simple as I’m looking for. I sort of need router in router table 101.
I’d say, height and distances are my great issues.
Any help thanks!
David
Replies
What size is the butcher block, length, width and thickness?
John White
The butcher block is 1.5"x15.5"x23". I'm pretty sure I used the wrong router bit because I just made the edges look like 3/8" round molding. I spent an hour chiseling and sanding the sharp edge off the board but have a nice rounded edge (if not really even.)I have one gluing that will be 2.5"x12"x15.5". (My wife thinks thicker is better...and don't they all.) So I think I figured out the router table set-up but maybe my question is more what bit I should use to get rounded edges on a butcher block.Thanks. David
You will have much more success using the router freehand with a ball bearing guided round over bit, the wood block is too large and heavy to move smoothly on a small lightweight table.John White
Thank you for the answer. I have a couple of follow-up questions.My router can be used as fixed or plunge. Which one would you use?I have a round over bit with a ball bearing. I'm not positive about the size from memory. Do you recommend a specific size bit with a specific sized shank?Would you use a jig to ensure going in a straight line or something else or just clamp the block to the work table and go free hand?I find much information on the web and on this site but then have no one to answer some specifics. I really appreciate your help. David
The plunge function is used when you have to cut into the board away from the edge. Along the edge, say for rounding the edge, you set the depth and then lock the bit before you start cutting.Choose whatever size bit gives you the shape you want. When practical use a 1/2" shank bit, they are less prone to vibration, but for bits that are taking a light cut 1/4" shanks are adequate.A ball bearing bit follows the edge of the board, that's why the bit is there, you don't need a straight edge.John White
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