I recently purchased a Disston D-8 handsaw at a yard sale for the price of $1.50. It is my hope to bring it back to life and try my hand at sharpening. When purchased the saw was covered with light to medium rust, paint splatters, and grime. It is a rip configuration with 5 1/2 TPI. The etching is light but clearly showed Disston and D-8. Before starting on this project I did an internet search. The most helpful site I found was vintagesaws.com which has several well written and informative articles. The following questions still remain in my mind.
1.) The cutting edge is not a straight line but rather a slight curve. If I put a straightedge connecting the tips of the last tooth at the heel and the first tooth at the toe, the teeth in the middle would bulge outward at least 1/4 inch from the straightedge. Question: When sharpening should I file all this away or just have every tooth touch the envelope of a smooth curve?
2.) The first few inches at the toe are filed at 7 1/2 TPI not 5 1/2 TPI. Questions: Was this done at the factory? What is the purpose?
3.) To the right of the Disston etching there is a much fainter etching. All I can make out is “Ted —” written in script. Questions: Does anyone have a guess as to what this etching is? Is there any way to make these etchings more visible?
Any answers or guesses to these questions would be appreciated. Thanks – Woodhors
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Replies
I have several D8 saws.The rip saw is 5 1/2 tpi ,the crosscuts are 8tpi and 10 tpi.
I also have a 5 1/2 pt crosscut D8.This was originally an 8 pt saw that was found in a basement of a home I bought. I had a professional saw service file this saw into a crosscut saw keeping the same teeth configuration. I used this saw much more than the others. Very fast and less tiring for framing lumber cutting. This was my "cordless saw".
I imagine your D8 was originally a ripsaw and someone tried to recut teeth to an 8 pt crosscut.The 7 1/2 pt at the toe of the saw was not factory filed,at least I do not recall ever seeing a saw like that.I am not sure that 7 1/2 pt was standard for Disston.
mike
Edited 4/7/2009 7:41 pm ET by mike4244
Most rips leaving a factory had higher ppi at the toes that progressed pretty evenly to a few ppi less over the remainder of the saw.
Most rips seen prior to say 1900 or a little later that do not have a change towards the toe were repunched to make saw filing by machine easier (possible).
Take care, Mike
Thanks for your reply. Your description fits my saw correctly. When I put the end of my rule on the first tooth I count 7 1/2 which goes down progressively until finally when I start about 4 inches from the toe I get 5 1/2 TPI which stays that way for the remainder of the edge. Should I take this as evidence that the saw dates from the early 1900"s? My big problem remains - Should I file the edge to a straight line? My reading seems to indicate this. That is I believe one of the purposes of "jointing" the edge. On the other hand 1/4 inch is a lot to file away and I think I could sharpen the teeth within the curved envelope. Thanks again! - Woodhors
Your saw is likely to be "breasted"; that is, the tooth line is a convex curve. This is intentional, and is meant to yield a faster cutting saw. Saws made in the golden age (pre 1920's) made for roughly cutting wet softwood would have extreme breasting - convex on the order of a couple of inches.
Unless the saw is very, very dull, you might try ripping a softwood board and see how it performs. You will likely have to do nothing other than lightly touching the cutting edge with a triangular file to make the saw quite useable.
Hi Wood,
The purpose of jointing is to level the tips of the teeth to their neighbors. A breasted saw--one with a curved edge like yours--should remain thatta way. In jointing a breasted saw, just allow the file to follow the arc. Use light pressure on the flat file (especially if it is a newish file) with a slightly raking light. Once most all the teeth have the reflective flats from jointing, it's ready to file.
Go slow on filing if this is your first saw. Look at the metal that is removed in the first tooth pair after a light stroke or two to see if you have copied the present angles. The shiny portion is where the file is removing metal. Once you go over the saw from heel to toe, if you need to file more, the easiest way to be able to see the future effect of filing (between the teeth will be shiney) is to saw into a board. The saw dust will lightly coat the teeth. This will allow you to see the effect of where you are filing again.
Take care, Mike
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