I have a toymaking project calling for 3/16″ thick plywood; the smallest I have on hand is 1/4″ (five-ply). Any thoughts on taking off one layer without using a planer or thickness sander will be appreciated. Any experience using a suction cup to hold the material on a belt sander? any other ideas? I did try using a palm sander and a ro sander, but seemed awfully slow. Thanks in advance
Shel
Replies
What is the size of the piece you want to end up with, length X width?
SA
size = about 6" x 8" or smaller
Shel
Shel,
For a piece that small - it wouldn't be difficult to plane down some solid wood to your desired size.
Another option - but you need a drill press, is a tool called a Wagner safe-T-Planer.
Good luck
SA
a door skin is 3/16" thick. they come 3-0 x 6-8. oak or birch.
call alumber yard that sells aloy of doors.
good luck rg
Shel,
Boulter Plywood (http://www.boulterplywood.com) is one of my sources for hardwood plywood.
They carry ten different thicknesses of Baltic Birch Ply' starting at a 1/64" thickness!
You can e-mail them questions or phone them directly - either way you're likely to get a response from owner, Christopher Boulter.
Dan Kornfeld, Owner/President - Odyssey Wood Design, Inc.
Turn your beltsander upside down and clamp/bolt some sort of stop behind the belt so the ply can't take off on you. That way you don't need a suction cup. maybe a shop vac nearby to take care of the dust. Just an idea.
Shel ,
Just a word of caution when you remove a ply or skin from a piece of plywood you go to the next crossband , this can often bend or curl whether you want it to or not . Why not try a 5.2 mm import panel , on my tape measure it is about 3/16".
good luck dusty
I would go with the solid wood, as already suggested. But if it has to be plywood just glue up three pieces of 1/16" wood.
If you've got a hobby shop or a shop catering to doll house makers nearby they'd have plywood in the thickness you need. It would be near impossible to plane off plywood without creating stresses that would cause warpage, and the glues in the plywood will dull the planer blades in seconds.
John W.
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