Replies

1. 
   rmswoodworks | Jul 10, 2012 08:13pm | #1

   Non ferrous metals can be machined with woodworking tools.  Regular table saw blades will work but I prefer a triple chip grind with a negative hook...these are used for both non ferrous metals and plastics.  The thicker the stock, the lower the tooth count.  Also give the blades frequent squirts of lube...WD40 usually works and keeps the gullets from getting clogged - that's when you'll run into trouble.  With router bits take lighter cuts and also keep the tool and stock wet.  I'm sure there is a product that is better than WD40 but that's what I use. 

2. 
   Guitarguy | Jul 10, 2012 11:00pm | #2

   Machining Aluminum

   Thanks, the information about the saw blade was good to get.  This is the first I've heard of this in my search.

1. 
   swenson | Jul 13, 2012 08:25am | #3

   Brass

   I built a brass smoother plane with woodworking tools and was amazed at how easily it cut.  I too used a neg pitch table saw blade to cut the finger joints to attach the sole to the sides.  Bandsawing the brass went smoother and faster than some wood, just like cutting butter with a warm knife.  The joints were soldered together just like sweating pipe joints.  Good luck.

   EDIT:  Unlike the above post I did not use lube when cutting the brass.  The instructions I had made no mention of that and I had no problems. 

   
1. 
   Guitarguy | Jul 15, 2012 10:20am | #4

   brass

   Beautiful work.  Thanks for the information and encouragement.

1. 
   swenson | Jul 15, 2012 10:30am | #5

   Eye protection

   I probably don't have to tell you this but eye protection is a good idea when metal is involved. 

1. 
   Guitarguy | Jul 15, 2012 10:47am | #6

   Eye protection

   This is good advice any time you are working with wood or metal.  Thanks for the reply.

2. 
   Westchester | Jul 15, 2012 03:42pm | #7

   Advice

   Tounge in cheek by old swen !