I have almost finished a router table and top. The top is one and a quarter inch thick. Two pieces of MDF. I put laminate on the top and need to seal the underside, plus the edges of the hole in the middle where the router plate will go. Any ideas? Thoughts? Recommendations? Thanks, Alan – planesaw |
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Replies
Several coats of shellac
Shellac is Ok, but epoxy is superior for waterproofing, and swell prevention.
For the best seal/filler for MDF edges as prep for paint, I use the new brushable/pourable polyester glaze (two part) that you can get at automotive stores. It's easy to apply, cures quickly, fills better than ANYTHING, and sands like a dream.
"The furniture designer is an architect." - Maurice DuFrenes (French Art Deco furniture designer, contemporary of Ruhlmann)
http://www.pbase.com/dr_dichro
Put the same laminate on the underside.
Edited 1/5/2004 3:19:15 PM ET by NOVY_7
If by the harbour means you live by a large body of water (ocean?) then I understand your need to seal MDF.
But, what I don't understand, is that if I need to seal the underside, I would think I need to worry even more about the sides of the hole in the middle. The underneath side is a factory surface -- not perfectly sealed I know. But, where I cut the hole has breached that surface and the cut surface would allow more humidity than the underneath side.
I live in Pennsylvania, where we are having an unusually rainey year, but the shop is relatively dry. Drier than the garage, but maybe a little more humidity than the house. I don't want to have to worry about this table top at all so I will probably seal any exposed MDF surface.
Thanks,
Alan - planesaw
Alan,
John W actually explains quite nicely (post #8) the reason for laminating both sides. That being said my shop is located about 200 yards from the harbour & I never seal mdf worksurfaces or jigs. Unless someone spills their beer on them they will expand & contract evenly with humidity changes.
On a hill by the harbour
Edited 1/7/2004 2:59:53 PM ET by NOVY_7
Novy_7 Thanks. Alan
I used poly.
PlaneWood by Mike_in_Katy (maker of fine sawdust!)
PlaneWood
Mike,
Having lived in Las Veagas for about 10 years, I would assume its dryness is somewhat similar to Katy. When you say poly, I also assume you mean polyurethane. Any particular type?
Thanks,
Alan - planesaw
Dryness? You are kidding, right? Down here if you want a drink you breathe a little faster! Right now the humidity is hovering around 99%.
Poly - the cheapest u can find.
PlaneWood by Mike_in_Katy (maker of fine sawdust!)PlaneWood
MDF expands and contracts with moisture changes, laminate doesn't. Because of this, the laminated side of the top won't be able to move as much as the unfaced underside which will cause stress that can lead to the top warping. The solution is to laminate both surfaces of the top if it is important that the top stay flat.
Whether or not the top gains and loses moisture isn't as important as keeping the stresses in balance. As long as the stresses are in balance the top can gain and lose moisture without warping. In any case it is impossible to perfectly seal the top to eliminate moisture gain and loss, so balanced construction is a must.
Faced or not, MDF is very weak under a load. To keep the top from sagging downward in the center it is important to support the top as close to the sides of the cut out as possible.
John W.
Thanks for the explanation. Helps when I understand why I am doing something.
Also, yes, I have added support right around the hole for the router plate. Although there is "adequate" thickness, I would believe that over time and use, the vibration of the router cutting wood, along with its own weight and pressure holding the wood down, that the MDF will gradually give to some degree. I am using glue and screws to attach some oak pieces that will fully support the weight of the router&plate.
Thanks,
Alan - planesaw
Alan, I use tung oil two or three coats and then wax if I want a super slick surface. Edges soak up a lot of oil, but you can seal them with a coat of diluted white glue.
type 2 woodglue thinned down 5 parts water 1 part glue. Makes a sizing per se. however, id just laminate the other side and seal the edges with the sizing or epoxy or just some varnish.
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