There was a thread on this topic last year, but I don’t think it solves my problem…
My pantry cabinet project involves some doors that are about 5′ tall and 16″ wide. The rails and stiles will be solid red oak, 3/4″ by 3″. The panel will be 1/2″ red oak plywood. Mounted to the back of each door will be a full length set of can shelves, not unlike inside a refrigerator door. I figured it would make sense to use the plywood panel as a major structural element to hold all that weight. So I plan to rabbet the 1/2″ panel so that it is flush on the back side, and the resultant tongue fits into a groove on the insides of the rails and stiles. The front will then have a flat Shaker look.
All that said, I’m wondering what kind of gluing strategy I should pursue. Do I glue only the centers of the rails and stiles to the plywood? I read that the plywood isn’t going to move, but you still have to allow for the solid rails & stiles to move.
I don’t think I want the plywood to float freely, because that would allow the rails & stiles to rack.
Oh, and yes, I’m using plenty of hinges 😉
Thanks in advance,
proje
Replies
proje,
I recently did a cabinet with two 12x40" doors. On the rails and stiles I did the 1/4x1/4" grove and rabbited the back side of the panel....glued the top and bottom of the panel into the grove.
Glue it all the way around. The hardwood rails and stiles will hardly move in length. The expansion and contraction in the rails and stiles will all occur at the permiter so fit the door according to the season.
John O'Connell - JKO Handcrafted Woodworking
Life is tough. It's tougher if you're stupid - John Wayne
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