I’m wondering if anyone has recommendations on reading material about large spray set-ups. Generally this woud be with regards to production cabinet shops. I’ve been doing custom furniture and generally use hand-rubbed oil finishes. It has been called to my attention that my understanding of spray finishes is pretty limited. Advice on correcting this defficiency would be greatly appreciated. Thanks in advance,
Luke
Edited 2/11/2008 8:00 pm ET by quietude
Replies
Flexner's book on Understanding Wood Finishing is a great source to learn about finishing. It may not delve into large shops but it should help.
You could also check out http://www.homesteadfinishing.com/
It's not my strong area, but one place to check out is http://www.mlcampbell.com They have a resource center with a number of links that might be of help, and a section on common woodfinishing problems that is pretty extensive.
What sort of information are you looking for? The only book I know of that's dedicated to spraying is by Andy Charron, and as I sit here browsing through it, I'd say it's a good place to start if you're not familiar with the basics.
The book doesn't get into production spray equipment, like air assisted airless pumps, or even double diaphragm pumps. The picture I'm attaching to this post shows and air assisted airless pump that siphons the finish straight from a 5 gallon pail. I added a 1 gallon gravity cup to the pump (on the left) for spraying smaller quantities. They also make pumps that are larger and siphon from a 55 gallon pail. This equipment sprays very fast with excellent atomization which makes it ideal for production work. It's not appropriate for any sort of intricate or overly complex work because of the high rate of fluid flow.
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http://www.finishwiz.com
Thanks Paul. I've picked up Charron's book and am working through it. In the end I will be looking at a set up for a production millwork shop. Runs of up to 500 kitchens. I'm also to be looking at a few furniture set-ups. Any further advice would be appreciated.
Thanks,
Luke
Luke,A "run of up to 500 kitchens" is major production for a large manufacturing facility. I would expect to find quite a bit of automation in a facility doing this kind of production. Check out http://www.cattinair.com and http://www.deimco.com for example. There's an article in the current issue of finishing magazine that is the first in a series on the subject of automation. You can read the magazine online at this link - http://www.finishingmagazine.com/publication/index.jsp?pubId=1For the items that are sprayed by hand, automation can still play a role. There are conveyor systems, either hanging or carts, that bring the pieces into the spray booth on a steady basis. Check out this link for an example - http://www.pacline.com/applications/02_finishing.phpThe "hands-on" spray equipment used in shops doing this kind of production will consist of pump systems. Check out the Airmix and Plural Component spray systems from Kremlin for examples - http://en.ekremlin.com/all_products.asp - In a 'typical' system, multiple pumps would be connected together, each pump delivering a different finish (e.g., one pump each for sealer, primer, clear topcoat, pigmented topcoat) with another pump dedicated to cleaning solvent. If you're going to use catalyzed finishes, then you'd want a plural component system that automatically mixes the finish and catalyst as you spray. In this system, each finish has two pumps - one for the finish and one for the catalyst.A 'simple' system consisting of a plural component pump capable of handling two finishes (e.g., sealer and topcoat) will cost around $30K.Paul
http://www.finishwiz.com
Edited 2/21/2008 12:05 pm ET by Paul_Snyder
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