I have a 10-year-old Delta 14″ band saw which I decided to tune up a week or so ago. Decided I would get a set of “Cool Block” guides which are made and sold by Olson, a major producer of mid-range band saw blades. Order from Lee Valley. Got them a couple of days later as Lee Valley has great shipping and customer relations is head and shoulders above any other supplier on the continent (they are a Canadian firm with a shipping facility just across the border in New York.
The order arrived and as I pulled out my Cool Blocks I felt a certain satisfaction in noting the words “Made in USA” on the package label. I thought, well I don’t have to worry. They are made here so they will be O.K. and will do what they are designed to do. Alas, not the case. In a set there are supposed to be 3 blocks 1/2″ x 1/2″ x 3/4″ and one angular block 1/2″ x 3/8″ x 1″.
I thought they looked a bit skimpy but went ahead and began installing them and setting up the clearances. It was impossible to adjust clearances to specs because these Cool Blocks were way undersized. As a matter of fact when I measured them I discovered they were .471″ (29 thou undersized) x .474 (26 thou undersized) by .750″ long (correct size where length was not important). The lower guides measured .472″ x .354 x 1″ long (again where precision is irrelevant).
Boys and girls, that’s incredibly sloppy and shameful for an old American company to throw something like that out to the public. I don’t know what happened but my guess is they got the phenolic blocks used for making these guides for the Far East somewhere, possibly even knowing that they were not the right size, and just decided to throw them out there to a public who in most cases would install them anyway thinking it was their fault they could not adjust their blocksto the proper clearances. Well, they set me back as I threw out my old ones when I saw the package stating “Made in USA,” so now I will end up with at least two weeks of down time. Caveat emptor certainly applies here. It was not often that I have bought Olson blades as there are so many quality blades from other manufacturers but you can be certain I will never buy another Olson product.
I will be sending them back to Lee Valley with the recommendation that they simply stop handling this item from Olson. I wish Lee Valley/Veritas would start making them as everything I have ever owned made by Veritas/Lee Valley has more than lived up to my expectatons. And they are a Canadian company who makes many of their woodworking tools right in their own factory in Canada.
Oh well, enough of my ranting.
Cheers
Joe
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Cool Blocks...
I have used the Cool Blocks, ok, but not as good as the Carter ball bearing replacement for the whole guide. Upper and Lower plus the thrust bearing in the back. Yea its not cheap but I have enjoyed them for years now. I will never own another bandsaw without bearing blade guides !
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I have considered using the Carter bearing system but have read about how fussy they are and also that are really only for blades 1/4" and above. Have you ever tried to use them with a 1/8th or 16th blade?
Joe
Have another go.
Any chance of calling Olson direct and giving them a chance to make it good ?
I bought a tool recently that was a good idea and a bad design. The outfit I bought it from, on line, told me ( nicely ) to deal direct with the manufacturer/supplier.
I did. They made good for me.
Cool Blocks are meant to fit relatively tight to the blade. That's their advantage. When you run small blades for scroll work they can provide the support that metal blocks can't, since those need clearance and create heat when the blade comes into contact with them. There is hardly any flat blade behind the teeth gullets on thin blades. Cool blocks can rub on the teeth and not cause issues. The set screw that holds the blocks in place should take up any loose fit in the square holes. They are a standard size, something of a compromise, so they will fit many saws that may have slghtly different size holes for the blocks. You could always add a shim if you thought it was needed. When you place the Cool Blocks tight to the blade, you'll hear some whinning noise but you will reduce the side to side blade flex. If you are good with the saw, you shouldn't be putting much pressure against the blocks regardless of the type. Some folks use wood blocks, pine is great for scroll blades, hardwood for larger blades. Make some up and you'll be back sawing in a few minutes.
I used some Carter guides on an older Rockwell 14" bandsaw, similar to Delta. The lower guides wouldn't fit under the table. You had to remove/alter the upper blade guard for the upper guides. The side guides had to be backed off when using scroll and even 1/4" blades. I didn't care for the eccentric adjustment on the side bearings. I thought they might be helpful in my school shop since saw users were novices and could lean on the blades pretty hard. They may work fine on larger blades but I found them basically useless on a 14" saw with thinner blades.
Threre are a number of different Cool Blocks manufacturered for different saws. It sounds like you ordered or got the wrong size. Contact Lee Valley, they will make it right.
On another point, a number of years ago, FWW did a review of band saw guide systems. The Cool Blocks were the winner and the least cost also. Large diameter ball bearing guides did not do a good a job in controlling the blade particularly for slicing thin veneers.
Yep Blocks Good
I have even seen in books or magazines where people have made their own guide blocks from wood, maybe maple, I don't recall now but it was light colored dense wood.
The bearings turning never made a bit of sense to me. Too easy for chips to roll in between the blade and the bearing thus pushing the blade off to one side or knocking the guide loose/off of its setting.
Better to have a block with an edge scraping the blade clean. The ceramic blocks on my bandsaw work that way. The manufacture recommends going to accessory guides that use the cool blocks when using the blades bellow 1/4 inch.
Or Dark Wood
I thought one example was shown in one of David Charlesworth's books so I looked it up. Surprise ! What I found was he is using Lignum Vitae wood for his guides.
this book
http://www.amazon.com/David-Charlesworths-Furniture-Making-Techniques-v/dp/1861081251/ref=sr_1_1?s=books&ie=UTF8&qid=1333165502&sr=1-1
discussed page 62 and shown through out the book. He machined the brass guide block holders and big set screws himself too. I miss arguing with him. I hope he has recovered from his health problem.
Any body know ?
I have had the same ‘Caveat Emptor’ experience, but not with the same company. As a patron, you trust these brands to deliver quality products and services. It’s a waste of time and money if they don’t live up to consumer’s expectations.
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