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Fixing Woodworking Mistakes -
How to Apply an Aerosol Finish -
How to Cut Sliding Dovetail Joints -
Best Tabletop Finish -
Router Jig for Perfectly Aligned Dadoes -
Box Making Tips and Tricks -
How to Drill Windsor Chair Mortises -
Tablesaw Tapering Jig is Safer and Faster -
How to Make a Simple Jig for Offset Knife Hinges -
Dedicated Sled Delivers Perfect Finger Joints -
Five Minute Guide: Glue-Ups -
How to Sharpen a Card Scraper -
Upgrade Your Jointer with a Segmented Cutterhead -
Buying and Using Trim Routers -
Five Minute Guide: How to Use a Tablesaw -
T-Track is a Smart Workbench Accessory -
3 Steps to Great Glue-Ups: Sliding Dovetail Joints
Shop Tours with Fine Woodworking Staffers
comments (17) June 25th, 2010 in blogs
A few weeks ago I packed up the car and headed off to the hometown of Fine Woodworking associate art director John Tetreault. We met up to shoot the opening sequence of a new video workshop (due out this September) on how to build his new take on a Roubo-style bench. Now, first of all, John's house seems to have been pulled straight out of a fairy tale. The little red farmhouse is surrounded by a huge crop of wild flowers out front, and a serious garden out back, where our very own staffer has built a fence from gnarled branches and bamboo in a bid to keep out the critters. Just outside the back door, he's constructed a dry-stack stone barbecue that gets a heck of a lot of use. Then, over on the west side of the property, just past where the rainbow ends, sits John's chicken coop, from which he harvests his breakfast every morning. Oh, and did I mention the detached workshop? I mean, come on! Let's just say, he's got a great setup.
Anyhow, regarding that workshop, I had my video-capable still camera with me and decided to put together a little shop tour. Consider this to be the first of a series. Over the coming months, I'll be inviting myself over to the shops of various Fine Woodworking editors and staffers--I think Matt Kenney's about due for a visit--to see where these guys ply their trade. If there's anything special you'd like me to look into, by all means, let me know in the comments section at the bottom of this blog post.
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Comments (17)
Posted: 2:06 pm on June 11th
I must say the new bench is an absolute joy. You can clamp any workpiece anywhere! To answer some of your questions:
1. You're right that there's no need for the end caps because of the extra thickness of the top.
2. I slightly elongated the holes at the back of the bench where the top attaches to allow for movement. From summer to winter, the difference was less than an eighth of an inch overhanging the back legs. The front stayed perfectly in line with the front of the legs.
My shop is not climate controlled either and I have not re-flattened the top yet. Take extra time at the glue-up stage to get it as close to flat as possible and after a little hand planing you'll be in good shape. Close to quarter-sawn wood helps, but I think the mass of the top helps to keep things more stable.
One of the features I've been enjoying the most, is the front leg that is in line with where the tail vise closes. It's great for supporting legs and long workpieces when you're working on the top end of the piece.
Glad you enjoyed the video!
John
Posted: 9:22 pm on January 24th
1) There is no end cap. How do you then prevent cupping? What is the thought behind not having one; extra beefy top perhaps?
2) The top is bolted down with 2 at each end opposed to just one. Won’t that cause an expansion problem? One to hold is down sure, but two seems likely to put the top in a pinch.
I am worried about building it in the dry winter only to have to flatten it when humidity rises. My main shop is not climate controlled.
Posted: 3:17 pm on November 12th
Posted: 8:02 am on November 2nd
Posted: 2:19 pm on July 13th
I agree that a small shop can work just fine. If it's well organized, it can be a very efficient way to work. I think woodworking in general brings out the creativity in people. That can be shown in furniture design, or just how you use the space you have to woodwork in. Woodworking is simply fun...a workbench in a hallway works too!
John
Posted: 11:34 am on July 7th
Posted: 12:31 pm on July 3rd
Posted: 5:27 pm on July 1st
Posted: 1:20 pm on June 30th
That little Vid has already given me a few ideas so please keep this sort of thing coming.
Posted: 12:28 pm on June 30th
I use a wall mounted Ceramic Natural Gas heater and maintain my shop at 60 to 70 degrees, depending on how strenuous the work is that I am doing. I check for dust several times a day and blow dust off the heater every time I turn it on.
The city inspectors have signed off on my operation as required by local ordinances, and everything is fine.
There may be a better way, but then again I could have a larger shop than a one car garage conversion. But best of all, I am happy with it and it serves my purpose. I do not work with green wood, so that "problem" doesn't concern me. I also buy my wood for each project since I have minimal storage, that way the wood doesn't sit long enough to start cracking, checking, splitting, from drying too quickly.
You have a nice, cluttered shop in progress.
Andy
Posted: 7:46 am on June 30th
the shop looks great- the thing I miss the most about my old wood shop on the Coast besides the nice big windows is my wood stove. I loved having it in my work space- nothing better than working wood on a cold winters morning- gettin' the fire cookin' with a warm cup of coffee. I'm in a small basement workshop now and when I finally move to yet 'another new space' a wood shop is pretty high on my wish list.
cheers!
Posted: 7:43 am on June 30th
The best part of a wood stove in the shop is that you have an unlimited supply of kindling, scrap & fuel.
I am more productive in the workshop in the dead of winter with the stove going than in the summer with the dehumidifier.
Posted: 12:14 am on June 30th
Enjoyed the tour, John. Hope you'll put a photo of the cherry entertainment center on line sometime in the future!
Posted: 8:23 am on June 29th
Fire Safety in the Shop:
http://www.finewoodworking.com/Workshop/WorkshopArticle.aspx?id=33276
10 Ways to Avoid Shop Fires:
http://www.finewoodworking.com/item/23927/10-ways-to-avoid-shop-fires
Archive article on fire safety:
http://www.finewoodworking.com/Workshop/WorkshopPDF.aspx?id=24105
Posted: 3:36 pm on June 28th
Call me crazy but this is the same scenario as me having a wood stove in my living room...with floors made of wood, and furniture made of wood, and walls made of wood.
I plan on taking the same safety precautions in my shop as I do in my home. For the house, I checked with the local building inspector and installed the stove to specifications, including a stone base, 1 inch air space behind cement board with fieldstone face for the walls, and the proper setbacks from the walls and ceiling for the stove pipe. One added precaution in the shop is to keep the dust to a minimum, and I'll brush off the stove before use.
There are other ways to heat a shop for sure, but on that occasional Saturday morning when the snow's coming down, I'm comfortable firing up the wood stove. And what better way to use up those shop scraps!
John
Posted: 3:02 pm on June 28th
Posted: 12:43 pm on June 28th
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