well, there is a little ‘fine woodworking’ in this project, but it’s not all wood. it has beautiful curly claro walnut rails, but the base and blinds are all made of metal. this was a new concept for us, and the interior designer we were working with had us thinking ‘outside the box’. she had ordered a steel and wood pool table from a company that actually went out of buisiness while she was waiting to take delivery. since we were working on a 12′ claro walnut dining table for the same room, and she knew we made pool tables, (15 so far), she asked what we could come up with. we made some sketches, and then we made the little two option scale model you see in the second picture there. 1/8th” to the foot i believe it was. from that model, we created a cad drawing incorporating 4″ and 3″ square steel tuning with 2.5″ x 1/4″ angle iron ‘stretchers’, which my son sam fabricated in our metal shop. the steel was roughly polished and we added the bronzy ‘rainbow’ patina using a chemical we get from sur-fin chemical in los angeles. the table leaves tomorrow for chicago and will be set up there by a local pool table mechanic. there is also a wood and steel custom cue rack in the same palette that goes with it. more photos and process comments on our dorset custom furniture blog post. using the information in that post and the article by paul bowman from fine woodworking #75, and a bit of patience, you too can make your own pool table. this is the second one we’ve made this year, and there is another one in the works, (‘post and beam style’) and in the shop now. more on that one as we finish it up.
Fine Woodworking Recommended Products
Ridgid R4331 Planer
Priced nearly $300 less than the DeWalt 735X, the Ridgid R4331 is an excellent value. Its three-knife cutterhead left wonderfully clean surfaces on plainsawn white oak and white pine. It did not perform nearly as well on curly maple as the 735X, but it created less tearout than all but one of the other machines (the DeWalt 734 was its equal). Knife changes were quick and easy with the provided T-handle wrench. Dust collection was good, assisted by an internal fan. The 2-1/2-in.-dia. port on the outfeed side of the machine is directed to the side, so the hose is out of the way. The planer’s top is flat and provides a good surface for holding stock between passes.
To create a quick, precise handsaw for smaller joinery cuts, Jeske took a thin, razor-sharp, Japanese-style blade and tensioned it in a frame made of carbon fiber and aluminum, adding a traditional wood handle.
This saw performs well and the ergonomics are good. I appreciated the easily accessed controls and nice, ambidextrous handle. The Grizzly employs two lights, a laser to guide the cut and an LED to illuminate the cutting surface. The visibility is good, although the LED does not cast a shadow, it just lights up the cutting area. The miter range and number of detents are nice. However, the bevel range extends to only 45° on each side and has no positive stops. The saw requires a good deal of clearance from the wall, which, like similar models, may make it tricky for smaller shops.
- Begins working right away - Filled with 400 grams of Silica Gel - Absorbs up to 35% of its weight in moisture - Rechargeable in a 600-watt microwave for 6 minutes
4and a half by nine foot custom pool table. claro walnut rails, figured mother of pearl sights, rainbow finish steel base, three piece slate and simonis cloth.
mdf scale model, one side
mdf scale model, option 2
cad drawings
fabricating the steel base
the claro walnut cushions and rails
setting up the raw base
assembled in the shop
the steel faced blinds that go horizontally under the rails to cover the edges of the slate. the steel is 1/8th 'veneer' installed with double stick table and nails through to the pine substrate.
drilling the ends of the rails for the pockets by elevating the drill press
fabricating the custom cue rack
the cue rack, with its cardboard mounting template
With its graceful curves, cabriole legs, and ornamental back splat, a Queen Anne side chair is a bucket list build for many woodworkers. Dan Faia had a very specific Queen…
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