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Homemade Horizontal Router Table

comments (56) May 18th, 2010 in blogs

MKenney Matthew Kenney, senior editor
thumbs up 235 users recommend

Big tool, big crate. Here I am unpacking the horizontal router table. And, yes, it is sitting on the crate it was shipped in.
Vertical adjustments are easy. One full turn of the threaded rod (acme threads) raises or lowers the router 1/8 in. There is also a rule to keep track of total distance.
Star-knobs lock routers height. The router base is left attached to a homemade aluminum insert that rides in a plywood carriage.
Big tool, big crate. Here I am unpacking the horizontal router table. And, yes, it is sitting on the crate it was shipped in. - CLICK TO ENLARGE

Big tool, big crate. Here I am unpacking the horizontal router table. And, yes, it is sitting on the crate it was shipped in.

Photo: Ed Pirnik

We get some unique mail here at Fine Woodworking, like carvings, miniatures, wood samples, and I once even got a block plane. But the most interesting thing I've gotten in the mail has to be the horizontal router table sent to me by a reader from South Carolina. He sent it to us so that we could test it out and consider it for the magazine. We've run articles on horizontal router tables in the past, but this one is a bit different. Typically, the table is made to slide on two axes and the router is stationary. The maker of this table switched that up. The router moves in three axes and the table (and workpiece) is stationary. To get a sense of how the table works check out this quick (and rough) video of me using it back in the shop.

Wanna Build It?
If you're interested in building a rig like this, be sure to check back in the coming weeks for a link to the plans. We hear the inventor of this table will be putting his design onto paper!

More Details

 

Router Glides on Slides
One pair of slides lets the router move toward and away from the workpiece. Another lets it roll along the workpiece.

A Stationary Table
A fence and hold downs lock parts in place for routing along the grain. A second fence enables end grain routing.

Precise Control
There is a rule and cursor so that you can control the exact length of a mortise and get repeatable results.

 

 

Looking to build your own horizontal router rig?

 Homegrown Horizontal Router Table 
• Horizontal Router Table 
 Shop-Built Horizontal Mortiser 
 

 



posted in: blogs, Jigs, router, router table, homemade tools, horizontal mortiser, horizontal router table


Comments (56)

ICU8Dust ICU8Dust writes: Needs some serious dust collection otherwise it's ideally set-up to fling dust/chips right into your face. Otherwise great option to the table ,thanks for the video.
Posted: 7:52 pm on March 16th

Woodshedding Woodshedding writes: Excluding the router, how much do you estimate it cost to build this?
Posted: 6:40 am on January 18th

OTW OTW writes: The plans and operating manual are up on the web site at www.HRTProject.com and there are links to videos as well. Plans have been sent to six countries so far.
Posted: 1:52 pm on January 15th

welshborn welshborn writes: I had the opportunity to see and use the HRT in person. I was building a craftsman style Deacons bench that needed 28 mortise and tenons joints. I don't own a bench-top mortiser, and actually I prefer to use a router. I looked at several jigs (shop made and purchased), OT offered to show me what he was working on. I took my bench parts to his shop and we cut all the mortises in less than 3-hours. Once the HRT is set for a cut, you can reproduce as many as you need with no additional set-up, great for table legs or other applications where you need the same set up on multiple pieces. I've got a set of plans and will build one for my own shop.

Posted: 8:33 am on January 23rd

OTW OTW writes: The web site is up and working. I have sent out five sets of plans this week. The Operating Manual is online on the site and you may want to look at some of the applications of the HRT. There are a few You Tube videos (just a start and rough now). I have begun to add projects with downloadable SketchUp models.

Any thoughts or suggestions?
Posted: 12:32 pm on January 7th

OTW OTW writes: FINALLY! The Plans and Manual are available..

After 18 months of work, lawyers' advice on liability, etc. and much help from the venerable Dave Richards, last week we got the web site up to order the plans and manual. Our approach is to generate a community of users that will share ideas for improvements and applications. It is still very much a work in progress (my first such attempt). We are developing videos, projects, etc. Please vist the site to obtain plans, operating manual, projects (SketchUp), etc. There is a Forum as well..

www.HRTProject.com
Posted: 7:53 pm on December 27th

woodie49 woodie49 writes: Do you think it will ever happen!
Posted: 9:54 pm on December 9th

paulwas paulwas writes: Where's the plans or the website?????
Posted: 1:09 am on November 21st

OTW OTW writes: Status Report: I had no idea that it would take so long to put all of this together and can only apologize for the wait.

The PDF of the Plans which includes the drawings and detailed instruction, parts list and sources is done! I have nearly finished the Operating Manual and have set up a web site for all of this. The Operating Manual contains illustrations and instructions for a variety of applications including: edge trimming, raised panel, rabbets, round over, edge beading and restoration beading, bead board, sliding dovetails, stopped chamfers,...
Surely we can deliver the goods in a few weeks (I know I said that before).
Posted: 8:47 pm on September 15th

mpnorthcutt mpnorthcutt writes: Whats going on with the horizontal router table plans?
Posted: 11:02 pm on September 6th

HCM1 HCM1 writes: Looks like a great design! Has the link for the plans been posted? Thx!
Posted: 6:42 pm on July 28th

OTW OTW writes: I have finsihed the Buillding Instructions (text) and am working with Dave Richards to complete the illustrations. He is putting this together as a PDF document and it is looking good. We are also working on an Operating Manual and a web site to have animations, still shots, and videos. I plan to make all of this available as "donation ware" so that you can download and only make a contribution to the project if you feel it worthy.
It has taken much more time and effort to put all of this together than it did to build it. I have discovered more uses for it and they will be illustrated in the site.

Thank all of you for your interest and patience!
Posted: 4:27 pm on May 5th

mrl mrl writes: Any update on when the plans will be available. Thanks
Posted: 8:39 am on May 4th

woodie49 woodie49 writes: Where's the plans?
Posted: 3:03 pm on April 6th

OTW OTW writes: Thanks for your patience. I am working with Dave Richards, of Design.Click.Build fame, on finalizing the illustrations and documentation. I have written the work table section of the bulding instructions with a few more items to add (part list with catalog #s)and Dave is preparing the illustrations. The instructions for the HRT itself are more complex but should flow well no that we have a system and the SketchUp model is complete. There is also to be a users manual. I am hoping that we are a few weeks away.
Posted: 5:15 pm on January 25th

woodie49 woodie49 writes: How the plans comeing?
Posted: 9:03 pm on December 31st

RainerS RainerS writes: Looks great. When will the plan be available?
Posted: 10:42 am on December 16th

OTW OTW writes: In reply to GoneThinking2,

We are almost done with the plans with the help of a most venerable SketchUP guru and contributor to blogs. As soon as I have a solid timeline on the project I will post it. Thanks to all for their interest.
Posted: 10:43 pm on October 14th

GoneThinking2 GoneThinking2 writes: Are there plans available somewhere?

Thx Bill
Posted: 10:26 pm on October 11th

OTW OTW writes: In reply to Natick64, thanks for your patience. I think that we are about 80% done with the drawings themselves. From these models in SketchUp will come the detail drawings of the component parts and I will develop a manual on construction (what I have learned, in case anyone needs it), set up, and parts list. I may check with Rockler to see if they would be interested in making a kit. I also want to complete a users' manual covering what I have learned from actually using the HRT, as I call it.

Posted: 4:42 pm on August 22nd

Natick64 Natick64 writes: looks like a great table, how are the plans coming?
Posted: 1:52 pm on August 18th

OTW OTW writes: Thanks for the interest. I am still working with SketchUp and making progress on the plans. I will post follow ups here and respond to questions/comments as well.
Posted: 1:31 pm on July 9th

Bigalhere Bigalhere writes: Any status update on the plans to build this great tool? Thanks.
Posted: 1:09 am on July 2nd

OTW OTW writes: The HRT (horizontal router table) is back home now. I have begun work on a set of plans (SketchUp) and a manual. This will take a bit as I am new to SketchUp but do have a resource. I have a link to an earlier homemade video which does show one of the dust guards in place (though we remove it to show the cuts). Hope to have a link, etc. soon for plans.
The video link is:

http://gallery.me.com/danny.byrd/100527




Posted: 4:09 pm on May 30th

GPres GPres writes: I wish I had thought of this! I want to build one of these.
Looking forward to the plans... I really like the 3-axis movement and precision control.
Posted: 4:48 pm on May 27th

ktpowell54 ktpowell54 writes: If you want to see some incredible homemade woodworking tools, you REALLY need to look at www.woodgears.ca. Matthias Wandel has plans for his version of a horizontal slot mortiser, which by the way, I just completed. His plans are in metric measurements, but I quickly got use to using centimeters. I spent about a month on this project but I am very pleased with the machine. Fine Woodworking should be contacting him for future articles!
Posted: 8:48 pm on May 25th

Horky Horky writes: Home made video and power point available to see? Would like to see the guards and bellows.
Posted: 10:34 am on May 25th

johnw5646 johnw5646 writes: This is essentially a horizontal slot mortising machine. There is a very good design by a German/ Canadian engineer that has plans for sale. You can view his mortising machine at http://woodgears.ca/slot_mortiser/index.html

Very cool machine!
Posted: 11:33 pm on May 21st

OTW OTW writes: In response to LouieLovas: You can set the stops (X and Y axes) to lock the router in one place, usually with the bit within the notch on the work table, and move the workpiece across the table to make longer cuts. There is a down- drafting dust port located beneath the notch for this purpose and I have been using a baffle to keep stray dust out of the bearing slides. I looked into linear bearings but they add substantial $$ whereas Rockler has these slides for about $9 each and could replace them. I have not used it for very long and I may yet discover the dust problem.
Posted: 12:47 pm on May 21st

LouieLovas LouieLovas writes: A unique idea to move the router instead of the workpiece. I've been using a horizontal router for about 10 years now. I'm on my second generation machine now. I learned enough about what I liked and disliked in the first one that I now have a second one.

The issue I see with this one, is the limitation of the workpiece size. I've cut long sliding dovetails and other sorts of edge detail of long stock (well not all that long, but longer than the rail travel of this machine).

That concern, plus what others have mentioned about dust in the ball bearing (that will eventually gum them up terribly) makes this machine a non-starter in my book.

It's better to stick with a stationary mounted router and 'slide' the workpiece across a fixed table (IMHO).

Posted: 5:28 pm on May 20th

OTW OTW writes: A few replies: (1) I too was concerned that dust would foul the ball bearing drawer glides but, if you use the dust collection ports (one drafts down from the notch in the work table and the other is supported above the bit and has an integrated plexiglass guard-these are not shown on the video) they seem to keep the glides clean. I also have been using a baffle (also not shown) that protects them as well. Finally, I still periodically blow the dust that does find its way there (other sources in my shop) with my air hose. (2) Moving the router feels more natural than moving the work piece and I think it is safer than hands approaching a spinning bit. It is also easier to make repetitive cuts. Also, not shown, making tenons on long pieces is less difficult if the router moves. (3) I have not seen Mathias Wandel's You Tube clip but will check it out.
I think that a set of plans with construction details and an operating manual would answer a lot of your questions. I also have a home made video/power point presentation that may be of interest. Thanks again. I have never "blogged" before.
Posted: 11:22 pm on May 19th

wb8nbs wb8nbs writes: I used drawer slides to build a box joint fixture, had some issues. Tell me how this guy keeps the sawdust out of the ball bearings?
Posted: 6:39 pm on May 19th

byhammerandhand byhammerandhand writes: I have to ask, what are advantages and disadvantages of having the router half move instead of the workpiece half move?
Posted: 6:10 pm on May 19th

zool zool writes: This machine looks a lot like Matthias Wandel's:

http://www.youtube.com/watch?v=ciXplz3SrMk&feature=related


Posted: 5:50 pm on May 19th

MKenney MKenney writes: By the way folks, OTW is the screen name of the gentleman who made the horizontal router table.

Matt
Posted: 2:22 pm on May 19th

OTW OTW writes: Thanks for the comments. I will try to log in frequently to answer questions and hopefully have plans available soon.
Posted: 2:00 pm on May 19th

pierbi pierbi writes: This machine looks superlative, small size and very accurate! I'd like to built it, so I hope the creator will make the plans available as soon as possible. Thanks in advance!
Posted: 12:22 pm on May 19th

Riley_Parker Riley_Parker writes: genius!
I really hope the creator will make these plans available to you, because I'd build it today!
Thanks for sharing.
Posted: 11:54 am on May 19th

I_can_do_this_thing I_can_do_this_thing writes: Wow what wonderful gig! can't wait to see the plans to buid one! One request: I would love to see a way to integrate dust collection ont this as I am shure that others like me love woodworking and are alergic to wood dust! They say you don't choose your love....but you can choose how you can make it hapen!! Check out this guy's site (http://billpentz.com/) on dust collection I am shure he is well known but I just discovered him. Perhaps after reading his tons of research on the effects of fine wood dust one will find a way to integrate effective dust collection
Posted: 11:49 am on May 19th

Jonahhole Jonahhole writes: by the time I would gather the all the parts and build this professor Frid and I would have built a sofa table by hand chopping all the mortises and still had the time to get started on a new bed for my daughter = other than that my mortising tool works just great without even thinking about a router. If I was doing production work I would just buy a machine. As far as the other uses it seems that a few simple jigs take care of the matter without having to find a place in my shop for another tool.
Posted: 11:05 am on May 19th

toych toych writes: Thanks guys, appreciate the answers.

Darren
Posted: 10:53 am on May 19th

MKenney MKenney writes: toych,

There are 2 dust collection ports, but you can't see either in the video or pictures. One is beneath the stationary table. The other actually does double duty as a guard. It slides over two vertical bars coming off the top of the router mount assembly. It works quite well, but we left it off for clarity's sake.

Matt
Posted: 9:58 am on May 19th

Ed_Pirnik Ed_Pirnik writes: Hi toych: Yes, it does have dust collection - although we didn't use it for the blog since the vacuum would have caused audio problems. There is a port on the right hand side of the stationary table, as you're looking at Matt head-on, standing behind the bench.

Cheers,
Ed

Posted: 9:56 am on May 19th

toych toych writes: Where is the duct collection point, if it is there I missed it.
Posted: 9:47 am on May 19th

Ed_Pirnik Ed_Pirnik writes: 4th Axis: That's an excellent point regarding the slides. In fact, we've gotten a couple of designs over the years that use sealed bearing movements.

Anyhow, I'm glad you folks got a kick out of this. We're looking into shooting more of these little video blogs - where appropriate. If you have any requests on the types of topics you'd like to see in these quick-form videos, please don't hesitate to list them here in the comments.

Cheers,
Ed Pirnik
Posted: 9:46 am on May 19th

saschafer saschafer writes:
@Jessen,

You can find more about the WoodRat at http://www.woodrat.com/. In the US, you can order directly from the manufacturer, or from Lee Valley Tools.

-Steve

Posted: 8:37 am on May 19th

knuts knuts writes: Woodrat here as well...
Posted: 8:05 am on May 19th

Jessen Jessen writes: Where does one buy the Woodrat machine mentioned?
Posted: 7:37 am on May 19th

mbole mbole writes: I already seen concept like this, made by Matthias Wandel (http://woodgears.ca/slot_mortiser/index.html).
My friend and I build one and it is working fine (little bit of machining was necessary because we have to convert it to metric).
Posted: 7:23 am on May 19th

MakingWoodWork MakingWoodWork writes: I use a Woodrat, moves the piece and router in three dimensions and also has the ability to move the router at an angle to the work piece. Its the best dovetailer I have found I can cut the dovetails on drawers of different depths
without having to reconfigure the set up, It's brilliant.
Posted: 4:28 am on May 19th

Jackoh Jackoh writes: Looks interesting. I'm going to get my thinking cap on.
Seems someone 'stole' a crate from the PC Game of 'Half-Life 2'!!!

Nice going.

Jackoh
Posted: 3:38 am on May 19th

ute62 ute62 writes: Very interesting concept.. I just built a jig for horizontal boring on the Torque Work Centre.The Torque Workcentre already has the linear bearing movement on the X, Y and Z axis..
Mortices, tenons, sliding dovetails, loose tenon joinery.
.Just one of many functions of the machine.
Rip, Crosscut, Rout, Surfacing, Drill, Pin Rout, Copy Rout. Sign Making. the list goes on.
Posted: 3:34 am on May 19th

4th Axis 4th Axis writes: This design is based on your standard horizontal CNC concept, and will work just fine. However, linear rails and bearings would be a much better choice than draw slides, also all down parts should be made on a CNC if accuracy is what you want from a setup like this, check McMaster-Carr. That being said...Nice Job!
Posted: 10:21 pm on May 18th

Lefturner Lefturner writes: Indeed this is totatly cool! Why didn't I think of this? I've got a question though, wouldn't the drawer glides fill up with saw dust? I think these are ball bearing slides with greese. I wish I could make a verticle router with about 4 feet of travel.
Posted: 7:00 pm on May 18th

DZone DZone writes: Nice - he should get a prize just for "cool" points alone! Double extra bonus because it works!
Posted: 6:32 pm on May 18th

PappyC PappyC writes: Looks great! I am interested in building this horizontal router table. I will attempt to wait on on the design.
Posted: 3:41 pm on May 18th

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