I have been asked to construct 2-3′ x 6′ sliding glass bulletin boards. The carcass construction, cork lining, plywood back will be straight forward paint grade construction.
The problem is the tracks for the 1/4″ polished edge glass panels (each approx 36″ 36″). The customer does not want to spend $250 each for a track system, so I said I would devise a wooden system-like in the old time retail stores.
I am looking for advice on what type of wood, methods(glue up 2 pieces, rip and dado?). The top tracks have to be deeper than the bottom ones to allow installation/removal of the glass. I plan on using 3/8″ and 13/16″. Preventing the 6′ pieces of wood from twisting/warping is a problem.
Any ideas will be greatly appreciated!!
Thanks to all in advance.
Pete
Replies
Pete, a few thoughts on your project:
The major difficulty you need to address is that glass pieces of that size are quite heavy, and they won't slide very easily in the track, especially after it starts to fill up with debris etc. I've made such a cabinet before, and if I had to do it again I'd find some kind of slick plastic like PVC, rip it into narrow strips and lay them into the bottom grooves.
The weight of the glass will also want to gradually bow the bottom frame member. Use a stiff hardwood for the track parts, and I'd use 8/4 material for the bottom track at least. The top and sides have no special requirements as far as strength goes.
Don't be afraid to make the upper grooves a bit wider than you think is necessary. To insert or remove the glass you need to hold it at an angle while raising it all the way inside the groove. It can be a frustrating task with heavy glass, and there's no need to make it even harder by having the top grooves fit tightly.
David Ring
http://www.touchwood.co.il/?lang=e&id=1
David,
Thank you!
I am in the process of redesigning/rethinking this project.
Pete
Is the glass being used as sliding doors in front of the corkboard surface, with some sort of case lock? Or, does the glass play a more active role, as with the use of dry-erase pens?
Either way, safety will be an issue, I'd think. If just for doors, I'd agree that acrylic or similar plastic might be a better choice.
In the old display cases I remember, I believe there was a metal channel on the bottom edge of the glass, and that rode against a series of ball bearing inserts in the case frame. I wonder if UHMW strips might work for this.
http://www.ptreeusa.com/uhmwproducts.htm
Edited 8/12/2009 7:02 pm by RalphBarker
The glass pieces are being used as sliding doors. Yes, safety and controlling sag are major problems. I am going to recommend a ledger board mounting system.
I am looking for metal channel and UHMH options, thanks for the ptreeusa link.
The local glasshouses will install state of the art track systems, but the customer can't afford the price.
Thank you!
Pete
I "second" the suggestion of UHMW plastic.
The material is available through several catalogs but would have to be sliced to fit the narrow grooves.
Frosty
"I sometimes think we consider the good fortune of the early bird and overlook the bad fortune of the early worm." FDR - 1922
Frosty,
Thanks, UHMW is fast becoming the best option.
Thanks.
Pete
Pete , I have also used a Teflon small lower track that was formed and not expensive like the ball bearing tracks .This would look best when you hide the track either into the floor or into wood .
Wood tracks work fine with lighter pieces of glass
regards from Oregon dusty
Dusty,
UMHW or "Teflon"- is probably the way I will go, hidden in the channels.
Regards from SE Ga.
Pete
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