(For John White):
Hello,
I have a couple of questions. First, however, I’d like to say thank you for the video on the “New-Fangled Bench.” I’m about to start building my own bench, and I thought I had my bench design worked out, but now . . .
1) I have a 6-inch, 3450 rpm grinder, and I would like to put one of the new cooler-running grinding wheels on it. The wheels on it now are 3/4-inch wheels, but I would prefer to put the wider 1-inch wheel on it. Unfortunately, there don’t appear to be enough threads left on the arbor to support the extra 1/4 inch of wheel. I was wondering if I could safely replace one or both of the large cup flanges on either side of the wheel with a large washer, which would be thinner and possibly give me enough room to install the 1-inch wheel. Does this sound reasonable to you, or would it be unsafe? Do you have any suggestions?
2a) I have four stationary machines, all Powermatic, and I would like to run them all on 240 volt . That’s the only option for the 3hp table saw, but the drill press, bandsaw, and jointer are prewired for 120, though convertible to 240 by switching the motor leads. My question relates to the type of plugs and receptacles I need. The circuit I will be using was previously used for an electric dryer; it’s wired with 10-3 with ground (I was planning to disconnect the neutral white wire, leaving two hots and a ground). The circuit is protected by a 30-amp breaker. I’ll be using only one machine at a time, so one circuit will be sufficient. The 240-volt plugs and receptacles recommended in the owner’s manuals look sort of like regular 120-volt household plugs, but the blades on the plug are horizontal rather than vertical — like two dashes with a period above and between them. The only 240-volt plugs and receptacles I can find that match this configuration are 15-amp plugs, unless I go up to the gargantuan plugs for large appliances. The saw has the largest amp draw, and at 240 volts, it’s less than 15 amps. Would you go with the 15-amp plugs and receptacles, or would you advise 20-amp or larger?
Thank you for taking the time to respond.
Robert
Replies
Robert,
I'm sorry that I haven't answered you for several days, I've been taking a short vacation.
The answer to your first question is that you definitely should not replace the cupped washers with plain washers. The cupped washers evenly spread the pressure of the arbor nut over a large surface. A flat washer will concentrate the pressure only at the perimeter of the hole in the wheel and that could easily lead to cracks forming in the wheel. Cracked wheels don't simply fall apart, they explode when the wheel is spinning leading to very nasty face and chest injuries.
Along the same lines, the thick paper washers on both faces of the wheel must be in place to protect the wheel from direct contact with the metal in the cupped washer.
I believe that there is a simple bladed plug rated for 240 volts and 20 amps, but I need to get back to my reference books to be sure of this, I'll let you know in a couple of days. The amp rating of the receptacle and the breaker should be the same to comply with the electric code, so you should replace the breaker if you use a 15 or 20 amp receptacle.
John White
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