While using a router table to cut the key, or pin, for a sliding dovetail joint, it’s a challenge to keep the vertical workpiece against the fence and on the router table, while keeping your fingers away from the spinning bit. I’ve devised a surefire, safe method that also ensures a good, clean cut. It utilizes a tall fence and a vertical push stick.

The push stick also serves as the handle, helping you to keep the board tight and plumb against the router-table fence. The adjustable (and replaceable) backer block hooks the board to help keep it from rocking and also helps to prevent tearout at the end of the cut.

Drawings by Jim Richey

Drawings by Jim Richey

Fine Woodworking Recommended Products

Woodriver Circle Cutting Jig

The WoodRiver circle jig, which produces cuts up to 32-1/2 in. dia., and I can confidently recommend it. Unlike similar jigs that can pop off of their pivots mid-cut, ruining a panel in the process, this one has a robust pivot point that registers securely in the jig and workpiece.

Buy at Amazon

MicroJig Matchfit dovetail clamps

These unique clamps have angled tips that hold templates and fences in place without getting in the way.

Buy at Amazon

Hedgehog featherboards

The Hedgehog's unique spiral shape and single knob make it easy to set up and fast to adjust.

Buy at Amazon