wbillmc

There is a far more deadly device out there that the government has spent billions and the product manufactures have spent 100s of billions on injury lawsuit - cigarettes/tobacco! After all of this the government decided that the best solution was to inform, educate and warn the public. Every one of these products has to carry a warning label.

Table saws (and routers, ...) should come with big warning labels etched into their surfaces - "Do not use this tool unless you have been properly trained and are using proper safety techniques!".

If the government insist that it has time to focus on these lesser issues, then it should be to give the industry a time table to come up with their own safety solutions that meet reasonable guidelines. There should never be a discussion that suggest that the "SawStop" technology is the only/right solution. I do not support any solution that is so destructive and expensive, because it will be disabled 99% of the time after the first lose of blades and monies.

I wonder how many members of this Congressional committee have invested in SawStop. Yes I think our government has lost focus on its purpose and largely corrupt, but my arguments stand independent of that.

This side cutting method works for many instances where setting up a dado and/or router is not an efficient solution for the task at hand. Of course the safest way to cut tenons is with a tenon saw and chisel, but that takes more skill and practice. I would have said time, but I have seen a few cut tenons that fast by hand. My only suggestion (my method) is to do this using a crosscut sled with stops instead of a fence. I have never experienced any kickback using this method for of 30 years. I would also wear wrap around safety glasses. One comment suggested using multiple cross cuts before engaging this method. This is a big no-no! The side force of the saw blade can break of blocks of wood in between the cut and then get slung around dangerously as they reenter the blade. This is very easy to repeat if you have doubts.

To other comments about level of experience required - all power tools take experience and care! The router is the most dangerous tool in any shop (and the nosiest and messiest)! Drum sanders and belt sanders constantly eat finger tips! We pick too much on one of the safest power tools in the shop because of carelessness and lack of proper use. Its like the large number of people that mow over their own feet - DUMB!

What is this really about? Politics, Money, Safety? We can all speculate, but to me the bigger question is why so much focus on 1 tool in an environment where 100s of tools exist? Some 30 years ago I injured two fingers on a table saw while using a Sears molding blade that should have never been put on the market. Even then, the injury was caused by me not following the basic principle of keeping my digits out of the cutting area. I would rather see a mandated safety test be put in place before you can purchase and operate any "dangerous" tools. Then the injuries can be sorted by: "You knew better!"; "There is a real issue!". All of this noise is generated by a case of "He should have known better!". The BS law suite should have been the manufacturer against the irresponsible person that made the tool available to another irresponsible person. Where is the real accountability in all of this?

Billmc, Texas

Great piece! Are you sure you want to put your shoes on it? I think the design would work well for a set of occasional tables.

Great technique. I will have to try this on my next piece.

If the project is for me or the family, I always cut the tenons by hand because there is no schedule pressure. Cutting tenons (and the mortises) by hand provides great satisfaction when everything fits together nicely.

Else, I have used the table saw with a tenoning jig or a router with a tenoning jig. The table saw method produces less noise and dust. However, in this mode I always use the router to cut the mortises and therefore the router method for the tenons seems to provide the best fit.