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3 Steps to Great Glue-Ups: Sliding Dovetail Joints -
Upgrade Your Jointer with a Segmented Cutterhead -
Five Minute Guide: How to Use a Tablesaw -
Best Tabletop Finish -
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Firehouse Table
comments (4) March 12th, 2012 in Reader's Gallery
I was asked to restore the dining table for the Great Falls, VA Volunteer Fire Dept. as part of the grand opening of the new station. The table—a 10’ x 3’ x 2 3/4” maple slab—was more than 60 years old and well worn. It was warped, gouged and had been mounted on steel pipes for legs. (see the last image for the before picture.) I wanted to maintain the character of the historic table yet reinvent it for the new station.
I flattened the top entirely by hand using my handplanes—quite a bit of work considering the size of the table and how far from flat it was. Then I inlay a Maltese Cross with the station number 12 in the center made of 4-way bookmatched Bloodwood in a starburst pattern and Birdseye Maple. I added inlayed Bloodwood crossbanding as a border.
For the base, I decided on a traditional trestle design out of Maple with tusked tenons. I made a carving of the Maltese Cross and 12 for each post out of Bloodwood. The curve of the feet was designed to echo the curve of the edges of the Maltese Cross.
The top was finished with System Three epoxy to make it durable enough to withstand decades of use by firefighters, and finished the base with General Finishes Enduro Var.
The project took about 400 hours over six months.
Design or Plan used: My Own Design - Elliot Zaret
posted in: Reader's Gallery, table, carving, tenons, maple, inlay, marquetry, trestle, bloodwoos























Comments (4)
Posted: 12:21 am on March 18th
Posted: 9:49 pm on March 13th
Did you ever think of making a sled for flattening the table using a router? Bit less effort.
Cheers
Rich
Posted: 9:57 am on March 13th
graded that table! I hope they comissioned you, rather than just asked you to refinish the table, or else they should provide your lunch at that table for the next 6 months!
Pat A.
Posted: 8:00 am on March 13th
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