-
Upgrade Your Jointer with a Segmented Cutterhead -
How to Make a Simple Jig for Offset Knife Hinges -
How to Apply an Aerosol Finish -
Tablesaw Tapering Jig is Safer and Faster -
How to Drill Windsor Chair Mortises -
Fixing Woodworking Mistakes -
Best Tabletop Finish -
Buying and Using Trim Routers -
Router Jig for Perfectly Aligned Dadoes -
T-Track is a Smart Workbench Accessory -
How to Sharpen a Card Scraper -
How to Cut Sliding Dovetail Joints -
Box Making Tips and Tricks -
3 Steps to Great Glue-Ups: Sliding Dovetail Joints -
Five Minute Guide: How to Use a Tablesaw -
Five Minute Guide: Glue-Ups -
Dedicated Sled Delivers Perfect Finger Joints
Winner Chosen for Tablesaw Safety Tip Challenge
comments (101) December 14th, 2010 in blogs
Hi, everyone. There were 62 posts to this blog, which is just fantastic. Even more fantastic are the wonderful and well thought out safety tips. I thank all of you for your efforts and for sharing some of your concerns with using the table saw.
There were so many great tips from proper machine set-up to not using the machine when tired or distracted, keeping a keen eye on the spinning blade (especially after shut-down) and so on. But if I have to pick one safety tip that I think would benefit the largest number of people it would be to learn to set up and use your blade guard and splitter effectively. That goes for riving knives of well, of course, but I do think a full guard would protect many more people compared to just the low profile riving knife that so many people now use.
Many of you posted tips involving the blade guard and splitter, so I put all those names into a hat and drew out one name. The winner is Mike7 from Anchorage, Alaska. Here is his post again:
Mike7 writes: I always think in my head, don't get lazy. It may be only one cut but put the splitter and guard back on. I have a brother in law who paid the price of four fingers being sewn back on for lack of doing this.
The part where he says " . . . don't get lazy. It may be only one cut but . . ." is really great advice. In fact, I even admit in my table saw DVD that I've only had two kickbacks ever, one of which missed me and the other hammered me in the gut. Both happened because I was too lazy to put the splitter and guard back on the saw for a single rip. I no longer make that mistake. I can now take the guard off my saw or put it back on in about 20 seconds, so there is no excuse for not using it when necessary -- even for just one cut.
Congratulations to Mike7 on winning the Forrest Woodworker II blade. I'll wait to receive your full name and mailing address and then get the blade out in the mail to you as soon as I can.
To everyone: Enjoy your table saws, but by all means stay safe so you can continue to enjoy our craft for many more years. And Merry Christmas to you all.
Hendrik Varju
Passion for Wood
_______________________________________________________________________________________________________
Hi, folks. I was recently notified by Taunton Press that a woodworking tip I had submitted to the magazine had won "Best Tip" for Issue No. 217. The prize was a Forrest Woodworker II 10" tablesaw blade. Now, no offence to the Forrest Manufacturing Company, but I have so many good blades in my workshop already that I couldn't help but think that there are many others out there who can use this blade more than me. So I thought I would offer up the blade to everyone on FWW Online and I'll even ship it to you at my cost.
As the producer and host of a 10 hour long DVD course called "Revelations on Table Saw Set-up & Safety", I claim to know a thing or two about tablesaws and how to use them safely. I spend a lot of time each year teaching others about tablesaw safety and I'm always interested in hearing new ideas. So we're going to run a little contest here where one lucky winner will receive the Forrest blade. All you have to do is post a comment here with your #1 most important tablesaw safety tip. On December 13, 2010, at 12:01 am eastern time, the postings will close and I will choose what I consider to be the best tip of the bunch. If more than one person essentially offers the same tip, I'll choose a random winner from those who posted the winning tip.
Share your #1 table saw safety tip and win a Forrest Woodworker II blade. Thanks for sharing.
All the best,
Hendrik Varju
Passion for Wood
Hendrik Varju has produced and hosted 6 of his own DVD productions. They are detailed private courses in a DVD format, ranging from over 4 1/2 hours long to more than 11 1/2 hours long, in 3 to 5 DVD sets. For more information, see http://www.passionforwood.com/dvds.htm
posted in: blogs, giveaway, tablesaw blade
Become a Better Woodworker
ABOUT THE EDITORS MAILBOX
FineWoodworking.com editors report from the woodworking front lines. Check in every weekday for news, information, projects, and answers to questions from Fine Woodworking readers everywhere.
Learn about our new format!
Archive: Temporarily unavailable. Stay tuned and sorry for the inconvenience.
















Comments (101)
Steve
Posted: 2:55 pm on December 31st
shunda
Posted: 10:38 pm on December 30th
Posted: 12:27 am on December 30th
1. good shop lighting is a must have
2. dust control is a must have
3. Safety glasses is a must have
4. Read all of the manufacturer supplied manuals and understand them.
5. Read, read, read table saw instructional articles and books, you have not seen nor do you know everything.
6. Watch instructional DVD's because you do not know everything.
7. Take a course whenever you can because you do not know everything, it's a break and you'll enjoy yourselve and make some new friends.
I've been following the comments closely and there is much criticism over the old technology of bade guards and splitters. I have a three year old Delta Unisaw with a blade guard and splitter. It works fine and I have all of my fingers, two eyeballs and no holes in my torso from kickback. My question to all of you and especially to any of the manufacturer representatives auditing this site is can we instal a riving kife on table saws with splitters? If not why haven't they figured this out yet or is there really no safety advantage for the hassle involved?
Posted: 6:54 pm on December 29th
I know that's a lot of bucks but so are your fingers.
Posted: 4:40 pm on December 29th
If I have any doubts about the safety of a cut, I'll drop the blade below the table and do a dry run of the entire operation. Immediately it is obvious as to whether or not I'll need push sticks, featherboards, outfeed/infeed supports, or even a special jig to hold the work safely.
For more routine operations, I'll run through the process in my head. Not only does this help identify any safety issues, but also gets my attention focused where it should be -- on the cut, not the next operation.
I have no doubt that this habit has saved me meat and blood.
Posted: 12:21 pm on December 29th
If you need a more graphic reminder, pick up one of the cheap plastic 'halloween' costume props such as a bloody severed hand and mount to the top door of your bandsaw. It will also help to remind your 'buddy' who drops in to borrow your tools and who claims to be more of an expert on safety than you.
Have something inserted into the zip-lock bag to keep it from locking shut - like a piece of paper. Imagine trying to open it with bloody hands and missing fingers...
It's odd that when we are overly prepared for an accident, it rarely ever occurs.
Posted: 11:01 am on December 29th
1- Before I start- I clean up. In my home shop it seems a fair amount of "household" items make there way to the floor, table saw, benches, etc. etc., in my absence.
2- I have a trophy!!! In my early days of learning wood working I tried to cross cut against the fence. The piece came spinning and punched a few holes in my chest. That piece hangs above the table saw as a trophy of what not to do. It gets me to THINK before I cut. Thank God for FHB and FWW. I've learned a lot over the years reading cover to cover.
Posted: 8:18 am on December 29th
Posted: 11:14 pm on December 28th
The table insert? I never allow my right hand any closer than the front edge of the TABLE, and my left hand never gets any closer than the miter gauge slot. As you can probably guess, this means I use push sticks for just about everything.
I also make sure to keep my weight back and consciously control the pressure of hand on the sticks such that if the stick slips or is flung out of the way, I won't fall toward the saw nor will my hand involuntarily fly toward the blade.
Posted: 9:01 pm on December 28th
Posted: 6:31 pm on December 28th
Also, whether crosscutting or ripping, if the piece binds, shut it down, check your set up and for proper blade alignment. It's probably a good idea to check all alignments periodically anyway, but if you should bind, never ever force the piece into the saw.
Last, respect and fear the blade. One of the first things I was taught by a mentor when I was young, is that the blade doesn't care if it cuts through wood or flesh, so be wary of any blade, punch, drill, and so on. Never try anything dangerous on any tool. Use the tool resposibly.
Posted: 4:57 pm on December 28th
Posted: 3:28 pm on December 28th
Posted: 1:43 pm on December 28th
1) NEVER EVER CROSSCUT AGAINST THE FENCE. Okay-- this is a "duh" to most. But I hadn't considered the potential for binding between the blade and fence. When the board 'exploded', lesson 1 was learned.
2) Stand clear of the cutting line. Ripping a thin strip off of piece of mdf, I got my first and only gut-punch from the kickback. I did have my kickback prawns in place, but the piece was too thin to be grabbed, and the welt was a pretty shade of purple.
3) Keep your pushstick within arms' reach. Early on in my woodworking, I'd always be hunting for the thing with the blade spinning. I wasn't brave enough (or stupid enough) to go it without a push stick, but I quickly learned to set the pushstick on the opposite side of the fence before starting any cut. It's always there when I need it now.
Early lessons learned that were never repeated. Thanks to everyone who contributed.
Posted: 1:18 pm on December 28th
Also - I have installed a double-pole heavy duty on/off switch "upstream" of the power receptacle, and marked the "off" side of the switch toggle with red marker ink. Whenever I do pre-cut setups or blade changes, I always turn off the power to the wall plug (and thus to the saw), even though I have a knee-paddle power-off activator on the saw itself. Finally, I have enclosed the power cord in an aluminum conduit screwed to the floor between the power receptacle and the saw, preventing trips on the loose power cord.
Posted: 12:53 pm on December 28th
Posted: 12:24 pm on December 28th
Posted: 11:48 am on December 28th
2. House rule: Nobody enters the shop or knocks on the door is there is a machine running! Distraction leads to error or injury.
Posted: 11:21 am on December 28th
Posted: 10:48 am on December 28th
Accordingly, I will incorporate these points into my own procedure with my new table saw. Being left-handed I always assume that I am at something of a disadvantage in using tools designed for right-handed people. Such awareness in itself, I think, keeps me psychologically prepared for trouble.
One point I would emphasize is the danger of becoming too competent and therefore complacent. I witnessed a man with fifty years accident-free experience as a millwright cut off two fingers just by being casual in clearing the blade while preparing some lumber for me.
Keeping free of distraction is another major concern. The male mind is not inclined to multi-tasking. We're at our best focusing totally on one task to the exclusion of all else. I've had to train my better half to be aware of this masculine limitation when assisting me in the workshop.
Exhaustion is another serious issue. My father-in-law lost three fingers after refusing to give over working on his table-saw despite being asked to call it a day.
Posted: 10:27 am on December 28th
From Webster's dictionary, "Fear is an uneasiness of mind, upon the thought of future evil likely to befall us." This is not to be afraid of the blade, but offer it the respect it deserves. I've read that most table saw injuries happen to those that have had a table saw more than 10 years. They get comfortable and no longer "Fear the Blade". When I walk into the shop I remind myself to "Fear the Blade". This serves me well for all of the whirling sharp edges I use.
Dennis C.
Posted: 10:09 am on December 28th
I try to change blades on a regular basis and send them off to be sharpened. Sometimes you forget that blade has been in there for several months. I use a permanent marker and write the blade installaion date near the hub. An alternate would be to write the installation date somewhere on the table saw itself.
Posted: 9:52 am on December 28th
Posted: 9:39 am on December 28th
Push sticks (long and narrow with a "notch" on the end) are terribly dangerous. Instead, make or buy and use a "push shoe" which has a larger contact and offers much greater control.
Posted: 9:38 am on December 28th
Posted: 9:35 am on December 28th
Posted: 9:30 am on December 28th
Posted: 9:29 am on December 28th
Posted: 9:28 am on December 28th
As you approach the tool, take a moment to think about the following questions:
1. where am I standing in relation to the blade 1) to avoid kickback and, even though very remote, 2) to avoid a flying tooth?
2. am I tired? (fatigue is a killer!)
3. am I repeating the same cut for the nth time? (repetition is mind numbing.)
4. have I checked the lumber for knots? (can be a menace)
5. am I supporting the piece (against the fence and the table) properly? (both are essential)
6. am I using a proper push stick correctly?
I know this sounds like six-of-one and a half-a-dozen-of- another but a few thoughtful seconds may save many days and weeks of suffering.
P.S. Don't use dull blades!
Posted: 9:23 am on December 28th
My primary thought is about footing and the stance at the saw. I tend to push cut offs and scraps to the side and they wind up underfoot. Keep this area clean so you don't slip or trip. Stand to the side of the blade not directly in front of it. Kick-backs happen and you don't want to be in the line of fire. Oh, and have a variety of push sticks readily available for any rip cut.
Posted: 8:23 am on December 28th
The saw that just "doesn't sound quite right" .. but we use anyway because the job needs to be finished. When was the last time you dressed your cutting table to keep wood sliding nicely?
Know thy enemy. Routine maintenance helps to keep it running great, lasting long, and helps to prevent in failures (which usually happen when the saw is on).
Posted: 7:29 am on December 28th
!!!!!!!LETTING ANYONE ELSE "HELP" WITHOUT YOUR KNOWLEDGE!!!!!!
I have suffered more cuts,nicks, lost fingers(all of which l retrieved, thankfully), and assundrious close calls due to the guy that wants to be helpful, and all of a sudden, my piece being cut starts moving without me. And, usually with unwanted consequences!!!
Tablesaws are designed to be used by one person, and with proper side and outfeed table extensions, there is only a very few times that l have needed a second set of hands. You can BET that when this became necessary, l chose wisely as to who would assist.
Posted: 5:35 am on December 28th
Posted: 5:09 am on December 28th
Posted: 4:21 am on December 28th
1. Keep the blade sharp.
2. Keep the saw adjusted properly.
Dull blades (or cutters of any kind), and poorly adjusted machines cause more accidents than any other sources. Eliminate thoughts like "oh, I can make just one more cut before I ..........".
Posted: 1:49 pm on December 14th
Jim
Posted: 10:38 am on December 13th
Posted: 2:11 am on December 13th
If it's a minor accident you'll be able to treat it as a "learning opportunity" and go back to work within a few minutes.
If it's a major accident, your working days may be over, forever, unless you're prepared.
Face visor
First aid kit, heavy with gauze pads and pressure bandages - accessible, not tucked in the back of a cabinet.
First aid training - what to do with the first aid kit.
Alarm procedure - to alert someone in the household.
Telephone - to alert 911 if you're working alone.
Posted: 10:35 pm on December 11th
Throw it out.
Use a tracksaw - like the Festool TS-55, and for narrow rips - a good bandsaw and fence.
Posted: 2:02 am on December 11th
Posted: 12:33 am on December 11th
1. that the saw is properly setup,with safety equipment installed, and in good running condition
2. that the operator is trained on how to properly use the saw
TIP: Keep your eyes on the blade and know where your hands and workpiece are in relationship to the blade. The idea here is to keep your hands as far away as possible from the blade while maintaining positive control of the workpiece.
Posted: 11:07 pm on December 10th
Posted: 10:06 pm on December 10th
major tip i have is to understand how your saw works.
It is very important to understand why the rip fence needs to have a 1/32-1/64" tapper away from the table saw blade. This makes sure that the teeth are only cutting at the front of the blade and NOT at the back. This reduces kickback and burning and helps to keep the workpiece held down on the table instead of it trying to lift up. Tying into this topic also is the use of push sticks. Just because you are using a push stick DOES NOT MAKE it a safe operation. A push-stick must hold the material being cut DOWN against the table and against the fence while being able to push it forward.
If you are doing a operation and someone told you how, you must understand WHY.
Posted: 8:05 pm on December 10th
Posted: 6:49 pm on December 10th
I also like to learn from others mistakes. Making my own gets old quick.
Posted: 2:56 pm on December 10th
Get in the habit of standing off to one side. My saw can throw a projectile back at my gut at approx. 150 or so mph., and if it happens to be a thin piece of wood it can penitrate your gut like an arrow. I know of a person in my area who died of internal injuries from a kickback to the gut.
My next important thing would be as mentioned before, a magnetic switch with a knee paddle.
REMEMBER You can't fix stupid!!
Posted: 9:31 am on December 10th
I keep a push stick velcro'd to the back side of my tablesaw fence... so that it's always there when I need it (usually when I'm at the last few inches of a cut!)
David Elliott
Posted: 5:45 am on December 10th
Posted: 8:40 pm on December 9th
Posted: 6:43 am on December 9th
Posted: 6:18 am on December 9th
When using a table saw, never use your mitre gage and rip fence together, or at the same time.
Posted: 4:29 am on December 9th
Also not rocket science: use a big, sturdy sled for crosscuts.
Posted: 12:31 am on December 9th
Posted: 12:25 am on December 9th
Posted: 9:12 pm on December 8th
Posted: 8:32 pm on December 8th
I'm not sure if anyone has ever said this before but I will say it here if not:
A properly set up table saw will provide safe and accurate cuts when used properly.
Cheers!
Posted: 8:08 pm on December 8th
Posted: 5:22 pm on December 8th
Always think before you make the cut.
Posted: 3:32 pm on December 8th
Posted: 3:17 pm on December 8th
Posted: 2:19 pm on December 8th
Check all setups etc a second time before turning on the switch.
Posted: 1:46 pm on December 8th
Posted: 1:22 pm on December 8th
Posted: 12:55 pm on December 8th
THIS is the cut that will mess up.
This is the cut that will slice off a finger or send the piece into my gut. This is the cut where I will lose control midway through because I moved my foot onto something that made me lose my balance. This is the time that part of the blade will fly into my eye. This is when the fence will move because I forgot to lock it down. This is when the piece won't glide over the outfeed table because it moved. This is when my pushstick will move into the blade.
THIS is the cut that will mess up.
Prepare for it.
Posted: 12:47 pm on December 8th
Posted: 11:49 am on December 8th
Learn how to safely use your table saw-- Hendrik's DVD is a remarkable resource of information.
Now that you have developed a safe cutting routine for all types of cuts--- don't get lazy and take short cuts.
Posted: 11:31 am on December 8th
Posted: 10:51 am on December 8th
GRR-Ripper System.This tool is wonderful and i am sure anyone who has one would agree.
Posted: 10:04 am on December 8th
Posted: 9:27 am on December 8th
Posted: 9:18 am on December 8th
Posted: 8:25 am on December 8th
From your visual check before startup through to watching during wind-down, you should not stop watching what is happening around a spinning table saw blade. After the actually cut itself, a blade spinning down after power has been cut is the second most dangerous time. A user is liable to kickback from cutoffs or a thin primary piece during this time. When turning off your saw take your time to ensure you are safe while the blade stops.
Posted: 1:04 am on December 8th
Posted: 12:13 am on December 8th
Posted: 9:17 pm on December 7th
Posted: 8:54 pm on December 7th
Posted: 6:46 pm on December 7th
Seems simple enough, right?
Posted: 2:09 pm on December 7th
Posted: 11:39 am on December 7th
I think I follow the safety rules pretty close, but following one rule has scared me one too many times, so I had to find a solution.
Unplug it whenever changing the blade... that is all well and good but plugging it back in can be scary, my saw came with a mechanical push-button switch...
How many times did I hit the 'on' button and realize that I have forgot to plug it back in(too many to remember), oh, then just plug it in and all is good, but !!!Surprise!!! it starts as soon as I plug it in. I have been extremely fortunate, but I was pretty sure that my luck may run out someday, so I retrofitted it with a magnetic switch, for about $60.
From what I understand, a magnetic switch ‘resets’ it’s self to off whenever power is applied, therefore the machine will not start when power is restored, by plugging-in or resetting a breaker.
Posted: 9:47 pm on December 6th
Step back, take a deep breath, and if you are not calm and thinking clearly, go away from the saw and work another day.
Posted: 9:31 pm on December 6th
- Norm Abrams
Posted: 8:43 pm on December 6th
Posted: 7:28 pm on December 6th
Posted: 7:07 pm on December 6th
Posted: 6:58 pm on December 6th
Posted: 5:59 pm on December 6th
Posted: 4:34 pm on December 6th
---------
Wear safety glasses, hearing protection and respirator as appropriate
Correctly use the fence, miter gauge, blade configuration, splitter/riving knife and blade guard depending on the cut you need to make
Position your body and hands correctly to maintain a safe distance from the blade and to stay out of the line of fire
Do not operate a tablesaw (or any other machine) if under the influence of alcohol or other drugs or if you are tired
The silly:
----------
Do not operate a tablesaw in the dark or with your eyes closed, or while wearing in-line skates, or in the nude, or standing on ice, or in the pouring rain, or in a moving vehicle, or on a steep grade, or with the saw on its side or upside down, or in a room with a sleeping baby, or while eating an ice cream cone (No offense to those with vision impairments as it may well be possible for you to safely use a tablesaw)
Posted: 3:10 pm on December 6th
My biggest safety tip is never work tired.
Posted: 2:42 pm on December 6th
Posted: 1:26 pm on December 6th
Posted: 12:45 pm on December 6th
John Jerman
http://www.simplywoodworking.com/
Posted: 12:17 pm on December 6th
Posted: 11:22 am on December 6th
Slow down and slide to the side to clear the blade, then bring the piece back towards you.
Posted: 11:02 am on December 6th
Posted: 10:16 am on December 6th
Posted: 10:00 am on December 6th
Posted: 9:04 am on December 6th
Cheers
Posted: 9:02 am on December 6th
Posted: 7:27 am on December 6th
Posted: 3:08 am on December 6th
Posted: 11:00 pm on December 5th
You must be logged in to post comments. Log in.