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Router Jig for Perfectly Aligned Dadoes -
How to Cut Sliding Dovetail Joints -
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How to Apply an Aerosol Finish
Does MDF Belong in Fine Furniture?
comments (94) November 22nd, 2010 in blogs
While MDF is widely considered a "material of choice" when it comes to constructing workshop jigs and fixtures, the thought of getting it anywhere near fine furniture is enough to induce a heart attack in most any serious woodworker. Let's face it, it's not wood. Rather, it's what some might call an odd, space-age concoction of wood fibers and urea-formaldehyde-yes, formaldehyde. Sounds nice, doesn't it?
Truth-be-told, I don't often see MDF in the FW shop unless it has something to do with a jig. With that in mind, I posed a simple question to the staff and figured I'd share the responses. If you feel strongly one way or the other, be sure to sound off in the comments section of this post. And don't be shy if you disagree with any of my quoted editors, make yourself heard. Yes, WE DO read those comments at the bottom of every blog post!
Should MDF have a spot in your shop?
In chatting with my colleagues about MDF, four of the most common topics we touched upon were weight, dust control, vapors, and fasteners.
- If you're purchasing 4-ft. x 8-ft. sheets of MDF for a specific project, consider having it pre-cut to rough sizes before loading your car and taking off. MDF is a heck of a lot more dense--and heavy--than conventional plywood. Cutting it down to size beforehand will keep your back happy.
- Perhaps the single most important key to working with MDF is dust control. Use a dust mask, tool source dust control and a workshop air filter (if you have one). Long story short: the more dust control, the better.
- Stay away from nails and pre-drill all your screw holes. MDF edges are very brittle, so pre-drilling and countersinking are a must.
- Be sure you've got adequate ventilation. While ventilation is a good idea anytime you're kicking up sawdust, it's especially true when cutting MDF. The formaldehyde vapors given off by this product need to go somewhere. Better that it go out a window or door than into your precious lungs.
- Consider gloves. The MSDS (Materials Safety Data Sheet) of manufacturer Temple Ingland suggests woodworkers use gloves while handling MDF in the shop. And while a conventional dust mask is OK, these folks recommend using an NIOSH/MSHA approved respirator instead. You can easily find a decent respirator for around $40 and you'll find plenty of other uses for it in the shop, so don't hesitate to purchase one if you do intend to use MDF from time-to-time.
posted in: blogs, veneer, mdf, medium density fiberboard, painting mdf, hdf, high density fiberboard
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Comments (94)
Posted: 1:06 pm on May 13th
Posted: 10:53 am on October 5th
MDF is for anything that will eventually be removed with a sledge hammer.
Posted: 10:50 am on October 5th
Posted: 1:21 pm on December 3rd
It does have a place in the construction industry however. I haven't found anything that works better for countertops if you're going to use a laminate.
But as far as fine furniture goes...MDF does not apply, and cannot be used in the same sentence when you're talking about what fine furniture is constructed with.
Posted: 1:08 pm on December 3rd
It does have a place in the construction industry however. I haven't found anything that works better for countertops if you're going to use a laminate.
But as far as fine furniture goes...MDF does not apply, and cannot be used in the same sentence when you're talking about what fine furniture is constructed with.
Posted: 1:07 pm on December 3rd
JIGS AND SOME VENEERING BASES IT IS TERRIBLE TO WORK ON.
OH YES ! IT DOES WARP...ITS ONLY SAVIOR IS ITS CHEAPNESS...
Posted: 11:12 am on December 3rd
Posted: 11:08 am on December 3rd
But for edges one can just as well use ordinary wood-glue. If you glue a strip of MDF onto a leaf to make it look twice as thick then I recommend sanding the (clamped) double-thick edge BEFORE the glue is dry. That way the glue-line becomes invisible and the edge gets sealed at the same time!
And yes, make sure all sides get at least a coat of primer to avoid warping...
Posted: 6:24 am on December 3rd
Posted: 8:26 pm on May 9th
Posted: 9:10 am on December 9th
Posted: 5:46 pm on December 8th
Also, most plywood suppliers will only sell 10 foot sheets with an MDF core.
Posted: 10:47 am on December 8th
Posted: 12:01 pm on December 4th
Posted: 9:35 pm on December 3rd
Posted: 9:00 pm on December 3rd
Since I cut my own trees,mill and stack my own hardwood stocks, I am a little bias. I have used mdf some for jigs and great work surfaces. Even cutting that stuff outside with a mask and gloves on leaves me chokin. It just ain't natural.
Posted: 10:06 am on December 3rd
Posted: 9:17 am on December 1st
Posted: 4:24 pm on November 30th
Posted: 2:57 pm on November 30th
They banned French Polish made by Zinzer and now only sold in Canada.
Posted: 7:47 am on November 30th
John Jerman http://www.simplywoodworking.com
Posted: 5:14 pm on November 29th
Going forward, my remaining stock will be used for jigs/templates or misc temp blocking....
Posted: 4:21 pm on November 29th
It does not contribute to the logging of rain forests. Machinable mdf is all pine fiber from temperate forests. If it had been around 100 years ago, we'd have more forests today, not less.
Most mdf does outgas formaldehyde. The newest indoor air quality standards in California are being met by replacing urea formaldehyde resins with phenolic resins. Several previous posts mentioned Medex, which I think is one of these. As the board mills ramp up to meet these requirements, you'll see more of this. Phenolic resins also make the board more moisture resistant.
Posted: 5:20 pm on November 28th
In my shop we use birch ply for jigs and avoid that awful dust from MDF.A bit of wax and/or shellack provides slip where required
From Victoria B.C.
Posted: 10:16 am on November 28th
Ever try to refinish MDF furniture?
Posted: 7:57 am on November 28th
A serious glue roller is needed to pull this off before the glue starts to skin over, at least on a large panel. ;)
e.g. http://www.veneersystems.com/index.php/action/item/id/56/prevaction/pricelist/
Also, the canvas/rubber combination helps to protect your bag from being damaged by sharp corners, etc.
Posted: 6:19 pm on November 27th
Health concerns of using MDF are duly noted and not disputed.
Flatness and stability are critical for a veneered panel's core. Despite it's virtues in this department, the weight of MDF is definitely a drawback. The tools at your disposal may help here (beam saw vs. cabinet saw)... but sooner or later, a human will be lifting this piece.
Consider incorporating okoume plywood into your panels, although it is relatively expensive (~$170 per 18mm x 4 x 8 sheet?). It is quite flat as plywood goes, though not necessarily ready for veneering without some surface treatment. It may depend on the type of pressing. Vacuum bagging can be more forgiving of surface irregularities (depending on how your bag is loaded, i.e. what materials are adjacent to the panel when in the bag.) A hot press with stiff metal platens needs a very flat, uniform panel.
When bagging with yellow glue, remember that the removal of moisture is critical to the glue bond, and that a vacuum is not the ideal environment for the removal of moisture. A layer of newspaper next to the veneer will help to absorb some of the water in the glue. Also a "blanket" of canvas wrapped around a ~1/8" thick sheet of neoprene or other rubber is very helpful in the vacuum bag. The canvas can absorb some moisture, and helps with airflow across a panel surface (uniform vacuum). The rubber provides a fairly flat surface under the bag skin, but is just flexible enough.. A good recipe for a bag sandwich is: bottom of bag, 1/2" melamine (used as a loading platform), newspaper, backer veneer, core, top veneer, newspaper, 1/4" melamine, canvas, neoprene, top of bag.
Plans for sanding (tool selection) and orientation of the panel should be considered. A large table top, to live in a room with a strong side light? It needs to be flat! Running your panel through a wide belt sander after veneering? It needs to be flat!
Some products which are useful are 1/8" MDF skins which can be applied around a ply core prior to veneering, and 1/16" 3-ply sheets which can be banded onto built-up MDF (or composite) edges to avoid telegraphing the glue joints through the veneer. In this case your parts will be nearly finished dimension when applying face veneer, which shifts some attention to earlier stages in your construction.
Cross-banded veneer also helps with the telegraphing, but is annoying to prepare and unless applied before the faces, leaves you with a visible double glue joint at the edge.
Be especially careful of thick laminations under veneer, and when the final home of a piece is in a radically different climate than the producing shop. Consider using polyurethanes, Unibond, epoxies... to avoid introducing unnecessary moisture into the work during production.
Also to the person describing the 48" top with laminate: Is there laminate on the underside of the panel? Remember everything must be balanced. It may not be sagging, but warping due to moiture having easier access to the underside of the panel. There is a backer grade of laminate available for this purpose. It is basically the phenolic core without the decorative layer.
Well I guess I've rambled on enough here!
Posted: 6:05 pm on November 27th
http://www.finewoodworking.com/item/11170/storage-chest
How about this bed I made for my daughter? The storage chest was meant to match the bed.
http://i1009.photobucket.com/albums/af216/bricofleur/LitRo.jpg
Best,
Serge
http://atelierdubricoleur.wordpress.com
Posted: 5:52 pm on November 27th
Because of the sequential cutting of veneer it is possible to create surfaces on furniture that harmonize much better than what is possible considering the solid lumber supply in many parts of the country. Also on a stable core, patterns can be created with veneer that would explode made of solid wood. Contemplating how many of the pieces in the gallery section of the magazine are veneered pieces, it is very probable that many of them have an MDF core, and they are spectacular pieces of furniture. I would argue that MDF has found a place in fine furniture.
Posted: 8:05 am on November 27th
Posted: 3:06 am on November 27th
I am an old fashioned purist and don't use MDF for furniture.
But I do use it for jigs and I recently used it for a major wainscoting project in our colonial home. I was concerned about outgasing but found a product that I believe solves both the moisture and outgasing problem. The product is a two part epoxy primer (CPES) used extensively by the wooden boat building and restoration industry. It is made by Smith and Co. and is available from Jamestown Distributors in Bristol, RI. The epoxy soaks in then cures to cures to a hard state thereby hermetically sealing the wood or MDF. It is an excellent primer and is compatible with latex and oil based products. I believe FW had an article on finishing wood exterior furniture that recommended it. It's not cheap but in my view is a perfect remedy for the above mentioned concerns .
Posted: 8:40 pm on November 26th
Because the MDF was only 1/2" thick, I had to build the cabinet out of 3/4" plywood and basically use the customers material as a thick veneer. The cabinet in question was a to enclose a very large Subzero refrigerator on the kitchen side and a display case on the dining room side. The entire cabinet and shelves were face framed and edged in walnut.
It can be a cost saver as well as lessen the impact on our environment. It also moves a lot less than solid panels.
Yes, there is a place for MDF in fine furniture. Just look at some of Terry Moore's work in the NH Furniture Masters. He does a lot of veneering on MDF.
Posted: 6:50 pm on November 26th
The thought of attempting to build something with imported mahogany and then ruining it scares me. Money is a significant factor.
I can build a lot of stuff and also buy more tools if I limit my craft to inexpensive raw material.
The same applies to commercial furniture.
Everyone needs furniture , but only the rich can afford solid wood furniture. For most people function is more important than style or appearance.
The best compromise for most people would be to use the expensive wood where it is most visible and to build the hidden parts with something strong but affordable.
Someday when I am very skilled , or win the lottery , I may build everything with expensive solid wood.
That said I prefer to use good plywood or pine wood. I have seen flake board crumble and disintegrate when it gets even a little damp. It definitely is no good for outside uses.
If I was making something that I wanted to last for 100 years , I would avoid MDF. Use solid wood and then seal it with good paint , varnish , stain , or other top quality sealer.
Posted: 8:01 am on November 26th
Posted: 7:43 am on November 26th
Posted: 9:24 pm on November 25th
A couple of years ago, my wife and I learned that Teflon coatings on cookware could be off-gassers when heated. Since we both had breathing difficulties, we immediately replaced our Teflon-coated cookware with stainless and cast iron.
The change in our breathing at mealtime was very evident! We had no idea what we had been doing to ourselves.
Please, Mr. Dunton, be cautious with anything that might put noxious gasses in your home.
I really liked the advise in the article about using gloves and respirators. Always remember the old motto: Safety First!
Posted: 7:39 pm on November 25th
I have worked in a cabinet shop for 20+ year and have learned that MDF has to be sealed completely to keep out moisture.
Posted: 3:56 pm on November 25th
Posted: 2:51 pm on November 25th
Posted: 10:22 am on November 25th
Posted: 8:16 am on November 25th
Dead flat... absolutely. Easy to shape for jigs, templates, and fixtures... without doubt.
A product that will withstand the test of time, move after move, child after child... not a chance.
Others posting their joy at the versatility of MDF, or stating that craftsmen of old would most certainly have used the material are quite right.
Though standing the test of time, I am certain, would have glaringly demonstrated the many weaknesses of this inferior material.
MDF for fine furniture... I say Boo... and boo to those that try to justify this inferior and dangerous product as worthy of the classification of Fine Furniture.
Posted: 1:38 am on November 25th
I have no problem with MDF when it will be painted. All the exposed cut edges were covered with face frames of solid wood. I would use it again under the right circumstances.
Posted: 9:05 pm on November 24th
Posted: 8:19 pm on November 24th
The house we live in has a cheap nasty staircase made of it - it creaks and groans as you go up and down.
Posted: 4:46 pm on November 24th
Posted: 4:30 pm on November 24th
I tried his finishing technique on my own and was amazed. If you saw this piece in person you would swear that it was solid cherry.
http://www.222artisans.com/images/EagleFreedomLiberty.JPG
Posted: 2:25 pm on November 24th
It is also responsible for the mass destruction of dwindling rain forests - much more so than solid wood products. This is an issue I've never seen covered in FWW in the 30+ years I've been a subscriber. There are all sorts of discussions about exotic wood that's used in furniture as well as the use of MDF but no attention is paid to the environmental consequences of what we do. For my part, I use recycled wood or wood that is certified by the Forest Stewardship Council as being sourced from sustainably managed forests.
I think it's time for FWW to address these issues in a major feature.
Posted: 1:28 pm on November 24th
Posted: 12:26 pm on November 24th
I made a 48" temporary countertop with a layer of mdf over a layer of construction ply, with plastic laminate on top and edged with oak. No aprons, supported at both ends. Over 8 years it has sagged noticeably. A solid wood equivalent wouldn't have done that.
I think MDO would be a better substrate for veneering. The smoothness of MDF with the higher strength and lighter weight of veneer core.
Posted: 11:58 am on November 24th
Posted: 11:39 am on November 24th
Posted: 11:15 am on November 24th
Posted: 10:46 am on November 24th
The biggest piece I made using MDF was for two built in book cases on either side of a window. The house was a 1930's colonial and the design followed other cases in the house. The book case was on the top portion and the bottom was selving & drawers covered by two raised panel doors. The drawers were half blind dovetailed construction and the doors were cope & stick. I made both cases completely out of MDF and installed them using custom MDF molding made to order. I used a spray finish inside & out and when complete they looked like they had been in place since the house was built.
For me it has a place in my shop and I would use it where I thought it would work well.
Rob Drummond
Hillsboro, NH
Posted: 10:38 am on November 24th
Woodworking is something I do to enjoy, and that affords me the ability to make decisions based on my personal preferences and not the profit margin.
If I'm going to invest part of my 80 years on this planet in building something by hand, I want it to be something I'm completely and thoroughly proud of, and for me that means no MDF.
I've built a couple pieces that had some plywood in them for close friends who needed something cheap (including stage props for church), but I would never admit to having built them and like doing furniture repairs, consider it a favor of personal compromise to someone who means more to me than my woodworking principals.
Having said that, I do use MDF for single-use jigs and templates or backer boards on my drill press. Anything I expect to use again will be made of baltic birch.
I think that with hand-made furniture, like people, the most important parts are those you can't see. It's what's inside that counts. That's why I include a set of in-process photographs of all my pieces to the people who receive them. They can know and enjoy for years to come how every aspect of this piece as the integrity of craftsmanship and multi-generational value.
If I ever have to do veneer, I'll back it with Baltic birch... but even that will be the result of having no other option.
Think of it this way... that wedding ring you are wearing... I bet it's solid gold, right? Why not just have it gold-plated steel? Because every time you look at it, you'd know it's not real. Same thing with fine furniture.
Posted: 10:30 am on November 24th
Posted: 10:22 am on November 24th
Posted: 9:48 am on November 24th
I use mdf for many of the stated functions--painted door panels, templates, mock-ups etc. There are other mdf products I don't think have been mentioned:
--Ultra-light mdf is roughyl half as heavy as regualr mdf, about equal in weight to veneer-core plywood, but otherwise works similarly.
--Ultra-refined mdf is made from finer particles and is actually heavier than standard mdf. Routed edges will be smoother.
--There is a hybrid plywood panel (Mendi-core is one brand name)that combines veneer-core ply for the inner cores with a thin layer of mdf on the outer 2 cores. This gives the screw-holding features of veneer-core plywood combined with the smoother surface of an mdf-core panel.
--You want to choose the best products for the purpose at hand. When building large cabinetry projects, I choose veneer-core ply for the inner cabinetry because it's the lightest in weight. I'll choose the hybrid venner-core/mdf panel for the more prominent surfaces like doors and end panels. It's worth noting that panel manufacturers use the best veneers on mdf-core panels because they are more widely used for premium architectural millwork projects. So an A-1 mdf-core panel will typically be superior to an A-1 veneer-core panel. The mdf-core panel is also more likely available in sequence-matched multiples.
Tony O'Malley
www.tonycustomwood.com
Posted: 9:30 am on November 24th
That's not to say it can't be used for many fine pieces, depending on whose building them. It does take paint well and is very stable if properly sealed. Dense as hell though. Guess I love it and hate it too! ha ha - T.L.
Posted: 9:28 am on November 24th
In practice, I use MDF for all kinds of shop furniture, jigs and fixtures, and as a veneering substrate in furniture and built-ins. I only use MDF made with urea-formaldehyde-free adhesive, and I strongly encourage you to do the same. Even if your shop has excellent dust collection and you aren’t worried about exposure during construction, standard MDF continues to emit significant amounts of formaldehyde vapour throughout its lifetime. This can contribute to indoor air-quality problems even in today’s homes. Sooner or later, North America will have to catch up with Europe and start building truly energy-efficient houses; since these houses have a lower rate of exchange with the outside air, it becomes even more important to keep toxic substances out.
Some options for MDF with no added urea formaldehyde:
* www.healthybuilding.net/healthcare/2008-05_ProductComp_NoAddUrea_updated.pdf
* www.valuecreatedreview.com/greenoption s.htm
Posted: 9:00 am on November 24th
Posted: 8:48 am on November 24th
Like everything else in the world it's not bad, not inherently good. It just is. There's no one size fits all answer.
It's in the end a situation specific judgement call - there's arguments for and against it from almost every perspective.
The real game is surely to make good life and design choices - on the way to making beautiful and useful stuff while doing minimal harm.
The MDF issue will be sorted out along the way.
ian
Posted: 8:41 am on November 24th
Posted: 8:22 am on November 24th
Posted: 8:22 am on November 24th
We use a lot of MDF in our tiny French workshop, mostly for built-ins such as the billiard room on the home page of our website (www.timnott.com), the fitted walnut library and the Ash kitchen in the built-ins section of the web site gallery. And, as previously stated here it's great for router templates - used several to make the oak staircase.
We're working on another set of walnut/MDF built ins right now.
I think we've cracked the joining of carcases - no glue, just alternate biscuits, for alignment, and Spax MDF screws which are incredibly strong - you just need to drill through the face of one board and countersink, then drive the screws straight in to the edge of the other board. No predrilling and no spllitting unless we get too close to a corner. They have Torx recessed star heads - which are a vast improvement over pozi or slotted as long as you are strict about replacing the cordless sccrewdriver bits at the first sign of wear (we pay around 3$ for ten).
One lesson we've learnt is DON'T use ordinary MDF for kitchen cabinet carcases or any other situation where the MDF might get wet. It swells and bubbles badly at the slightest hint of water, but there's a moisture-resistant grade that's tailor made for kitchens, bathrooms etc and isn't much more expensive.
Hazards. MDF is foul to work with because of the fine dust. The dangers are fairly described in Wikipedia and this site here http://www.childrensfurniture.co.uk/mdf.html.
Bear in mind that most wood dust can be harmful and our carcinogenic, it's just that the dust from MDF is incredibly fine. So, we use dust extraction at source, even on the biscuit jointer. On the table saw we have a big chip extractor (which we plan to move outside the shop) and connect the shop vac to the 1 1/4" spout on the crown guard. My son wears disposable masks, I don't (but should) as I can't get one with them. We also have a Jet air cleaner, which, as a recent issue of FWW stated, really does make a heck of a difference. Next year we plan to move carcase cutting and MDF cutting out of the main workshop and buy a vertical panel saw (about 2500$, but then we are doing this for a living).
Hope this helps
Posted: 5:53 am on November 24th
Source "green" MDF. We are based in south africa and managed to find a board manufacturer in Ireland who supplies the "green" MDF with a VERY low formadrahyde content. They also supply boards which are exterior grade and water proof.
Regarding fine furniture - my opinion NO.
If one thinks of fine furniture nothing but detailed solid timber pieces come to mind.
Great, reasonably priced furniture is attainable though.
Posted: 5:43 am on November 24th
I mostly build with solid wood (about 98%), but I will use MDF for the right application, like a veneered table top with solid edging. I've used it for veneer pressed panels because it tends to be more flat and stable than most of the hardwood plywood available these days.
www.davidhurwitzoriginals.com
Posted: 5:05 am on November 24th
US but here in Norway you can get it veenered in almost any
species of wood,that makes it perfekt for flat panels in doors
etc.However I would use solid wood in the rails and stiles.
We also get a fire retardant version called firax.
I suppose mdf is like any other material it is good for many
uses as long as one take in to consideration its specs. and use it accordingly.
Posted: 4:31 am on November 24th
As to the dust issue, many woods have toxic dusts, and although perhaps not generated in the same quantity, still require that we all take a very aggressive approach to dust control. That is, we should be set up to deal with dusts like MDF dust anyway.
I wonder what fine woodworkers will say in 50 years about MDF? Use MDF where it's qualities (flat, hard, formable) make it the best option, and forget your 'natural' prejudices!
Posted: 3:30 am on November 24th
Posted: 2:39 am on November 24th
Posted: 1:29 am on November 24th
Posted: 1:26 am on November 24th
The design was exactly the same as if it would have been made from any traditional cabinet woods, solid or veneer. The wood selection and machining process took less time as there was no need to consider grain patterns. The assembly process was as easy as pie, as I used biscuits, glue and 23 gauge pins. Quick & easy. Had it been made of solid wood, I would have still used all of those same items.
Does it constitute fine woodworking? Yes it does... and no, it doesn't. Would it have been "finer" woodworking had it been made of traditional cabinet woods? Most certainly. However, who can argue with a satisfied client and a craftsman who received a decent wage for his work? Win, win.
Posted: 9:26 pm on November 23rd
Posted: 7:37 pm on November 23rd
I do a lot of traditional woodworking as well as my brother. However, my brother's other side hoby is speaker building and his material of choice is MDF because of its density.
He has built several transmission line speakers out of MDF and the sound quality is very crisp and clear which is a result of two main components: the type of speaker design meaning transmission line, and the materials meaning MDF. The rest goes to the quality of the speakers but if the two main components are of good quality and design the quality of the actual speakers can be less that top and sound like top grade.
And since a speaker has no moving parts per say makes MDF and excellent material.
Posted: 4:05 pm on November 23rd
I do a lot of traditional woodworking as well as my brother. However, my brother's other side hoby is speaker building and his material of choice is MDF because of its density.
He has built several transmission line speakers out of MDF and the sound quality is very crisp and clear which is a result of two main components: the type of speaker design meaning transmission line, and the materials meaning MDF. The rest goes to the quality of the speakers but if the two main components are of good quality and design the quality of the actual speakers can be less that top and sound like top grade.
And since a speaker has no moving parts per say makes MDF and excellent material.
Posted: 4:05 pm on November 23rd
Posted: 2:02 pm on November 23rd
Templates, patterns, work table tops, sacrificial backers, jigs - thats it.
Posted: 1:16 pm on November 23rd
Solid core plywood is my wood of choice for furniture with relatively thick large flat surfaces. It's easy to work with, less dust is created and little or no formaldehyde is used. The solid core permits edge connections subjected to higher stresses. The uniform properties over its area make it stable against warping. Solid core plywood is available in various hardwood veneers.
Furniture made of this plywood looks and feels like solid wood and with proper care lasts for decades. It's pricey but for me, it's worth it.
Posted: 12:54 pm on November 23rd
"Why can't someone come out with an economical furniture line built using a combination of MDF and hardwood?"
In short, manufacturers of cheap furniture follow the rules of planned obsolescence and market demand for low priced furniture. Sellers and consumers of cheap furniture don't value quality as much as utility. Those who want higher quality furniture must pay a premium, make it or have someone make it for them. Increasing energy costs and a challenged economy render cheaper furniture more desirable.
Posted: 12:52 pm on November 23rd
It might depend upon where you live. At least here in the northeast, Baltic birch ply will run you around $55 a sheet for decent quality material.
Best,
Ed
Posted: 11:22 am on November 23rd
Bob Greenawalt
Posted: 11:01 am on November 23rd
I'll have to check with Michael to see if he uses MDF. I'm familiar with a lot of his work and most, if not all, of his veneering deals with curved panels. And he uses various kinds of flexible plywood for that. However, I do know that Thomas Schrunk recommends MDF over plywood for veneering. He has written for us about veneering and veneering is his primary business.
As for whether MDF can be used to make fine furniture, I'd say absolutely. Fine furniture is not a product of the material or the construction techniques. Its a product of a designer. In other words, if you give MDF to the right designer, he or she will produce fine furniture. It might not be traditional, but traditional isn't the same thing as fine. (I've seen tons of traditionally made furniture that was far from fine.)
Posted: 10:07 am on November 23rd
You raise a lot of great points.
Here's my questions. There's plenty of mass-market furniture out there built from MDF but quite frankly, all of the stuff I've seen is poorly built, meant to last for perhaps only a 3-5 years. Why can't someonw come out with an economical furniture line built using a combination of MDF and hardwood? No, this wouldn't be "fine furniture." But for cost-conscious folks, I think it would offer them a happy medium. And who knows - maybe there's a great business plan in there somewhere?
Cheers,
Ed
Posted: 9:46 am on November 23rd
Here's where I see a lot of debate: Lots of folks use the stuff for humidors lids, veneering over the MDF. Yet some folks say that moisture DOES pose a problem with this stuff. Conflicting information. Anybody here have any experience with using it in this manner? I only ask because I've been working on a couple of fine humidor projects recently. One of them will be lined with Spanish Cedar I was able to bring back from Cuba, and the lid lift will be fashioned from some iron I brought back from the El Morro (the old Spanish fort guarding the entrance to the Bay of Havana). I was able to pick up lots of large chunks that had flaked off of an old 17th century canon. Meaning: I want to make sure this humidor is built to last. The one I'm hoping to use those materials on consists of a box made of mahogany, veneered with rosewood and some fancy stringing. The lid is built from a high-quality multi-ply but I have considered using MDF. Any thoughts?
Best,
Ed
Posted: 9:39 am on November 23rd
Does Michael Fortune use MDF for veneer work, I bet he does. Is his furniture not 'fine woodworking'? It's better than anything I can build. Like everything MDF needs to be used properly and in the right context; I've seen some real junk made out of Mahogany as well.
Bob
Posted: 9:27 am on November 23rd
A point that keeps coming up is MDF's lack of moisture resistance. But you can get Medex, which is an exterior-grade MDF that obviously handles moisture without a problem. As a plus, it's also free of formaldehyde.
-Steve
Posted: 9:15 am on November 23rd
One unmentioned use of such semi synthetic materials is tools. I had a radial arm saw with an HDF table. Being skeptical of its durability, I covered it with 1/4" plywood and used it to my heart's content for 25 years. The plywood topping was sacrificed. The table's flatness and orientation with the blade was checked periodically and rarely needed adjustment. HDF proved itself in that application.
MDF is also suitable in applications that don't depend on durable edge connections that experience relatively high loads or stress. For example, I was shopping for a bookcase and saw one made of veneered MDF. The shelves were adjustable and held in place by a U shaped steel wire running horizontally inside the end edges. Pressing down on one end of a shelf indicated the shelf wasn't stiff enough, it bulged around the wire support. So I made my own bookcases out of plywood veneered with birch or oak.
Another suitable application is doors. Exterior doors made of MDF or HDF are cheaper and will remain flat over a long period of time. I can personally attest to the disgust felt with buying an expensive exterior solid wood door and see it warp within a year.
MDF offers economic alternatives to mass market consumers who subordinate aesthetics in relation to function. Walmart, K-Mart, Sam's, Target and other stores are prime examples of such preferences. Many consumers don't care what the furniture is made of as long as it serves the desired purpose. This need not diminish the value of MDF. In the South and other humid areas, MDF furniture is more stable because it won't warp as some solid wood furniture.
Considering how frequently people move from one location to another and the diversity of lifestyles, the days of furniture as heirlooms are virtually over. Most furniture made for the mass market eventually becomes "hand me down", sold to others or is scrapped.
Like it not, MDF and HDF are here to stay. Using MDF instead of solid wood boils down to practicality, economics and personal preference.
Posted: 9:11 am on November 23rd
Having said all that, there is, at the heart of me, something that simply abhors MDF for furniture work. MDF is wood with all the life taken out of it. Sure it's flat and stable but it simply dead too. When I pick up a piece of timber (even if its cheap Pine) I'm aware that this was once something growing in a forest somewhere. That makes me respect the wood and so I produce work of a higher quality. Don't think I'm being all romantic about this; I simply feel that wood is a precious resource and MDF is part of a more 'throw away' culture. When I build something really well out of proper timber, the first thing people want to do is touch it. They'll literally stand there stroking a piece of furniture. That never happens when I use MDF.
Posted: 8:27 am on November 23rd
That said, as a substrate for fine (or other) veneer, it is close to perfect as long as the resultant piece is used within the strength parameters of MDF. When properly protected and braced it makes beautiful table and bench tops. It is quite good at doors. Used with proper consideration for strength and protection, the stuff makes beautifully stable and long lasting jigs and is OK for cheap furniture (think children or newlyweds.)
All of that said, I hate it.
Posted: 12:49 am on November 23rd
Posted: 10:57 pm on November 22nd
It is perfectly stable substrate for veneers, and veneers are definitely "Fine" WOOD working.
It is great for stage props, set design and stage decorations. That may not always be "fine," by some definitions. But if I get the job done for a school on time and under budget, that's fine with their comptroller, the audience and the actors.
MDF is good for audiophile speaker cabinets, where its consistent mass and lack of resonance are easy to calculate for best audio performance. It also machines easily for precision alignment of critical audio drivers. So, not only does MDF "belong" there, we could make the case that fine audio cabinetry is among the finest furnishings extant, since great audio speakers blend engineering, acoustical science (physics), AND the finest of fine furniture. ("Fine"--- In terms of precision and beautiful finishes)
MDF is great for modern free-form furniture and artistic designs that are not inhibited by wood movement or grain orientation. These may be artistically "fine" even though they are not copies of traditional fine antiques.
Its stability makes it superb for accurate workshop jigs (as other have noted). So, in that sense, MDF IS a part of making fine furniture, even if we don't use it in the piece itself. After all, we use metal planes and chisels. So it would be ridiculous to ask, "Does metal 'belong' in fine furniture?"
Stability also makes it a potential choice in moist environments, so long as it is finished properly. A wealthy TV mogul asks me to make a poolside seating / dressing area, but he hates teak and refuses to pay for it. Yet he loves the look of stone, even if it is fake stone made with concrete. I use MDF to make forms that make the furniture and out-buildings. Is that "fine?" It was for her!
MDF takes paint well, and so lends itself to painted projects: garage storage, workshop cabinets, machine covers, futuristic movie-sets, car interiors, boat interiors and appliances. Is that "fine?" Well, yeah, sometimes it surely is.
You may have seen a Television "set" I made from MDF that looked "fine" on camera. It only had to last one month, but still holds together after twelve seasons of abuse. Is that "fine?" Yeah, for the executive producer it is! (Especially when it came in cheap and fast for the pilot and has paid for itself a thousand times over.
MDF makes great "gobos", those acoustic partitions used in recording studios. I have seen (and made) some of the coolest looking gobos from MDF, that would certainly qualify as "fine furniture" in my book.
MDF and its cousin HDF are good for pattern-making and mold making. Those patterns and molds could be used to cast metal, plastic, ceramic or glass parts for fine furniture, regardless of what style you call "fine." Those MDF patterns and molds later make Teak sconces for boat interiors, control panels for the bridge or bathroom fixtures for the captain's cabin.
Almost all of those ideas have some relevance to furniture, furniture design, furniture installations, built ins, cabinet making... and all of those things "belong" to fine woodworking.
Yeah... I think there are definitely a few places where engineered materials like MDF, HDF and plywood are welcome in fine furniture making. At least, those are a few ways I have found it useful.
Now, if we state the question differently, it might have a different answer.
Does MDF belong in fine TRADITIONAL furniture?
We must not confuse the terms "fine" with "traditional." "Fine" furniture can be made from steel, glass or plastic. Fine furniture comes in many eras or styles: "modern," "retro-fifties" or "Deco." MDF definitely has a place in those.
"Traditional" fine furniture might not use MDF, unless we remember that some of the greatest furniture antiques are veneered, and the craftsmen of yesteryears would have swooned over a stable, grainless veneering substrate like MDF. Craft evolves, just as the materials craftsmen use evolve with them. If MDF was available in the 1800's, you can guarantee furniture makers wood have used it in their finest veneered pieces.
Now... ask me if I "prefer" wood over MDF for fine traditional furniture...
Include what the purpose of the furniture is, what the budget is, how soon you need it, and what style you want. Then the answer is easy.
The question is stated incorrectly and without proper definition of terms. To some, the word "fine" conjures visions of hand-crafted wood, hewn by experienced hands into any one of a number of venerable traditional styles.
To others, the word "Fine" means "precision." So to them, that may mean the unerring precision of CNC cut parts that consistently fit together without the need for tuning joints, hand-fitting drawers for piston fit or hand-planed doors with an even reveal.
For still others, the term "Fine furniture" only means "decorated with baroque ornamentation." They could care less whether the decoration was gang-cut by Asian laborers, routed by computer or painstakingly and uniquely crafted by an "old school" European violin maker.
My answer is simple if you state a clear question.
Do I "prefer" real wood over engineered wood?
For esthetics of tradition, Yes.
For stability, no.
For design freedom. No.
For economy? No.
For speed and ease of working. No.
When you ask, "Does MDF (or any other material) 'belong' in fine furniture?", you open a can of prejudices and preconceived notions about the definitions of "Fine."
Depending on your pet notions of what the term "fine furniture" means, the answer is vague. Once we realize that MDF or ANY other material can play a part in the conception, design, prototype, or clever imitation of ANY style, then YES it belongs.
And if we use ANY MDF jigs or fixtures to make the final piece, then it IS part of the process, if not "in" the "fine" furniture.
Like it or not, MDF and ALL other materials already ARE in fine furniture, in one form or another.
Declaring whether it "belongs" in the final product is a merely subjective matter of taste. Often that taste is not ours, but that of the person with the checkbook. So, like it or not, MDF, like ANY material, will always find a place in some furniture that some people call "fine."
Posted: 10:49 pm on November 22nd
Posted: 10:46 pm on November 22nd
Posted: 9:33 pm on November 22nd
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