Blade Alignment Jig

comments (14) August 10th, 2010 in Jigs

GarageWoodworks GarageWoodworks, member
thumbs up 24 users recommend
First square the jig by pushing it against a good quality square and set the dial to zero.
To use the jig, push it against the blade to align it to 90 degrees. (Unplug your saw first).
The jig is simple to construct.  It consists of two boards mated together which are off-set.  Two screws are used to position the jig consistently against the surface being measured/adjusted.
First square the jig by pushing it against a good quality square and set the dial to zero. - CLICK TO ENLARGE

First square the jig by pushing it against a good quality square and set the dial to zero.
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This jig is very useful for aligning your table saw blade or jointer fence to 90 degrees.  No more need for slapping a square against your blade and sighting for light or using feeler guages.  This method is quick and very accurate.  For a video of this jig in action please go here.  (use scroll bar at right - last video on bottom)

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Comments (14)

Rich67 Rich67 writes: Finally made one of these. I can adapt it for other uses too. Great idea , now my blade is always 'bang on' !!! Cheers
Posted: 6:42 am on June 23rd

Rich67 Rich67 writes: Thanks for all the info here. I bought one of these dials in the uk . I'll have to make up the jig over xmas. Finially i can get my blade 100%. Chees, happy holiday to all. Rich
Posted: 5:19 am on December 16th

bribassguy05 bribassguy05 writes: @ dleleo: Sorry I haven't been following the thread. A DI is short had for a Dial Indicator.

@GarageWoodworks: You're right, although small Cosine error will play into the trig.

I'll see if I can pot my next version some time soon.








Posted: 1:19 pm on December 1st

dleleo dleleo writes: Hi Garage: FYI, I tried posting a comment yesterday on your site, but got a php error, so I came here instead. Like your site. Thanks! dl
Posted: 5:58 pm on September 16th

GarageWoodworks GarageWoodworks writes: All,

If you ask a question to me here and I don't respond please try me at my website at. My iPhone will buzz and I usually respond within the hour. :^)

http://www.garagewoodworks.com/comments.php

Cheers!
Posted: 8:49 pm on September 15th

GarageWoodworks GarageWoodworks writes: @bribassguy05 You are taking it to the next level! I like it. I thought about doing something similar for solving for the angles. The trick is getting the dial indicator plunger exactly parallel with the surface of the table saw for the trig to work.
Posted: 8:41 pm on September 15th

GarageWoodworks GarageWoodworks writes: @dleleo DI = dial indicator.

The second screw prevents you from rocking the jig forward and backwards as you measure and consistently places the dial indicator plunger 90 degrees from the surface being measured. I have found that if the jig is rocked forward or backwards during the measurement it can cause small (very small) changes in the reading.
Posted: 8:37 pm on September 15th

dleleo dleleo writes: Hi Garageworks: I just watched the video, and there was no explanation for the purpose of the second screw. Intuitively it seems that both screws would need to protrude from the face of the jig the same distance. How did you ensure that was the case? I assume it had something to do with the granite plate and the try square. thx. dl
Posted: 4:10 pm on September 15th

dleleo dleleo writes: Bribassguy05: Pardon my ignorance, but what is a 'DI'?
Posted: 4:03 pm on September 15th

bribassguy05 bribassguy05 writes: I have bee using a version of this jig for a while now & I like it. I have modified mine so I can check other angles (anything from 90* to 45*that I have a know reference for)

I used a DI with 1.000" of total travel and placed is so it is fully compressed at 90* and 1.0” above the screws. This allows the tip of the DI to extend far enough for me to check 45* when the DI is at full travel.

I'll use the same method of zeroing the DI pushed against a good combo square for perfect miters.

Next step is to make a steel one and place the centerline of the DI EXACTLY 1.000” above the center line reference point so I can trig out any angle.

Posted: 8:32 am on September 14th

GarageWoodworks GarageWoodworks writes: I should also add that:

A common problem with using a square against the blade (aside from being less accurate) is that the teeth can get in the way. This is not a problem with using this jig.
Posted: 1:45 pm on September 9th

GarageWoodworks GarageWoodworks writes: Thanks for the comments! Blade alignment is something that I struggled with early on as a woodworker. This jig makes the alignment a snap.
Posted: 1:45 pm on September 9th

splintered splintered writes: Fantastic? I agree! This jig is cheap, simple to build, and dead-accurate. 'GarageWoodWorks', that's what I call 'thinking out of the box'. Congrats!
Posted: 6:30 pm on September 7th

Rich67 Rich67 writes: fantastic. Why dident i think of this ? LOL :)
Posted: 11:47 am on September 7th

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