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Tablesaw Tapering Jig is Safer and Faster -
Five Minute Guide: Glue-Ups -
Fixing Woodworking Mistakes -
How to Sharpen a Card Scraper -
How to Cut Sliding Dovetail Joints -
Upgrade Your Jointer with a Segmented Cutterhead -
Buying and Using Trim Routers -
Dedicated Sled Delivers Perfect Finger Joints -
How to Drill Windsor Chair Mortises -
T-Track is a Smart Workbench Accessory -
Best Tabletop Finish -
How to Apply an Aerosol Finish -
Five Minute Guide: How to Use a Tablesaw -
Box Making Tips and Tricks -
3 Steps to Great Glue-Ups: Sliding Dovetail Joints -
Router Jig for Perfectly Aligned Dadoes -
How to Make a Simple Jig for Offset Knife Hinges
When You Have Your Accident
comments (30) March 18th, 2010 in blogs
When You Have Your Accident
My apologies for being so upfront with the news. Most new woodworkers show surprise on their faces when they hear this. But it's true. It's not a question of if you'll have an accident. It is only a question of when. So many factors are at work here of course.
There is your inexperience working against you. If you’ve had more time in the shop, then you have your experience working against you. You see, as I tell my students, there are two people most at risk here on the [insert name of tool], the newest student and me. The newest student often doesn't know what he's about to do wrong. I, on the other hand, am at risk after so many years that I can grow complacent and let my guard down. Either way you can end up doing something stupid and avoidable. Therefore I have instituted rules for myself that I adhere to as religiously as any ex-altar boy can.
Your Stupid Days
On your Smart Days, when the Sudoku melts away in a blur of numbers before you or Will Shortz is taking it in his for the speed of your puzzle solving, on those days, you could push boards through the machines with your elbows and get away with it. You're sharp, you're alert, you're focused on the work in front of you. Those days you have some general safety habits and you're good to go.
But it's on your Stupid Days that you need diligence. It is on your worst days, your triple low days, when you are distracted and not all there that you need iron clad habits. Those days when you're still cursing the idiot that cut you off in traffic. Or you're worrying about your taxes or dinner or why the banks want to charge you for too low a balance or any number of things except the imminent danger you have placed yourself into by walking into the woodshop.
It is on those days you need habits in place. Habits that even with a hangover the size of Rhode Island you will not disobey. For it is those habits that will save you when you have your accident.
Habits for Your Stupid Days
Here are some simple habits to adopt around machinery. When these conditions occur, then a little bell must go off in your head and you must pay attention. As I also tell my students around a band saw, your butcher uses one of these. Pay attention.
No sudden movements around a blade. Do not dust off the table of any machine when it is running. Always use a brush and not your hand to brush away sawdust. It seems simple but you'd be surprised how many people brush off their table with the blade running.
Wear eye protection. Wear eye protection. Wear eye protection. Not a misprint. You cannot blink fast enough. Something in your eye all day long is better than a Zen retreat when it comes to focusing your attention. You will be in pain all day and every time you blink. Wear eye protection.
When using chisels, always stay behind the business end of the tool. That way you can’t poke yourself. Get in front and you're at risk no matter how smart you think you are.
Use pushsticks when pieces get too small. When is too small? On the table saw when ripping, if the fence is closer to the blade than the width of my fist, I get a push stick. Even in the middle of a cut, if I discover my mistake, I stop and get a push stick. I stop the feed, hold the work carefully and having my push sticks always close by, I can reach for one and use it.
On the jointer, if my hand will even graze the jointer blade guard, I get a push stick. I have four push sticks of different sizes close by for use. Use them for thin pieces, long pieces that need to be held flat, extra thin pieces and extra long pieces. But have something between you and the blade if you're going to get close to it.
I never get my fingers close enough to touch the housing of the planer while it's running. That's too close to the blades. I stand out of the way of the planer when it's running and never, ever, look inside it while it's cutting to see just how things are going.
Go head laugh. Like that gal with the long hair who turned on the drill press and yanked out a top knot because she wasn't wearing a hat or hadn't tucked her hair in. Remove your jewelry, men take off those neckties, get rid of the rings, bracelets, amulets, and charms you wear throughout the work day to ward off evil spirits. Take them off and be safe. Use a fence on a drill press to prevent pieces from spinning if you cannot clamp them down.
On the table saw, stand out of the way of kickback but stay on the left side of the fence so you can see what's happening there. Usually a problem starts at the fence and ends up with kickback at the blade. Always know where your hands are at on a table saw jig, crosscut sled, or rip cut. Never get them behind the blade.
These are just a few things that I try to remember when I walk into the shop. It's like knowing which hand is your left one. Have that information always at the ready and you will protect yourself the day you do something stupid. You probably have other methods for keeping yourself safe. I've just scratched the surface here. Let me know your habits for your stupid days and we'll all be safer.
Gary Rogowski is a Contributing Editor for Fine Woodworking Magazine and teaches at The Northwest Woodworking Studio in Portland, Oregon. http://www.NorthwestWoodworking.com
posted in: blogs, safety, accidents, habits, push sticks
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Comments (30)
Peace.
Posted: 10:06 am on April 5th
Posted: 8:45 am on April 5th
Safety, while often in the back of our minds, rarely receives the time that many other aspects our craft see.
Reading through the numerous suggestions and approaches listed below, one simple routine which can help is to have a printed list posted in the shop.
I've worked in manufacturing for 16 years and the one thing that never fails is human nature.
We want to improve our process. Shorten the time it takes to go from A to D or E, just don't let E be the Emergency room.
Clearances:
** Floor --- Slip, trip, and fall hazards are the #1 workplace cause of injury. Musculo-skeltal disorders...
** Overhead --- if there is something for me to hit my head upon... I will... Clear your work space.
** Clutter --- Tool surfaces free of debris, floors clear, air clear.
** Dust Extraction --- This goes with floor, clutter, and air.
** Chemicals --- Not talked about as often at the obvious spinning metal cutter, though chemical exposure is a serious hazard during the final phases of any project.
Of course we could go on and on...
If you are rushing to complete a job or project... Stop
It is especially during this time you need to leave the shop.
Fatigue causes impaired judgement...
Do you want to explain to your children, spouse, coworkers that you were foolish enough to cut off your fingers or worse, because you were rushing to get to the end of a project before going to a movie?
Mike D. Portland Oregon
Posted: 8:14 pm on April 3rd
Posted: 4:31 pm on April 2nd
Posted: 10:13 am on April 2nd
Posted: 9:38 am on April 2nd
Thanks, Dale .....Michigan (sharp objects scare me)
Posted: 12:40 am on April 2nd
Posted: 7:57 pm on March 31st
I'm not taking your comment personal because I think you over-react the situation and got me wrong, probably due to my unclear description in my comment that I wanted to keep short and sometimes I don't know how to realy explain what I want to say because in fact I speak French. I'm Canadian, so please stop blaming the Americans...
I don't say all I described happens everyday, but it did all happened at least once, and I'm not a shamed to say I had bad working habits and little knowledge of my equipement because I was in the learning process. Now if everyone would give up the first time they don't succeed, I think there wouldn't be a lot of woodworkers around us.
I didn't take lessons, but all I know and learned to this day is almost all in Fine woodworking magazines and by reading people on this website. I can tell you today that I know what a riving knife is and it's purpose, but I don't think I'm the only one who as a begginer, took off the guard and told himself why the heck do I need this thing before.
But I have to admit that I totaly agree with you when you say people should take good lessons to get knowledge because safty is always what comes first in lessons and all I described might not have happened if I had the knowledge at that time.
And what I meant by being affraid of my tools was a way of saying "alert". And with all of this happening, I know now that all my tools can be dangerous, so I don't need a Sawstop and work stupidly and lazyly until the day the Sawstop device fails and cut myself a finger.With that said, I have to admit that the sawstop is indeed a great invention that should be used in industries where everything isn't quick enough for the boss and the chances of accidents are high, but in my tiny shop I prefer to stay alert and keep in mind that anything can happen, and that doesn't stress me at all. In fact, I'm more scared in the trafic with people not knowing how to drive around me.
With that, I still have my 10 fingers And I hope it's not just luck. But like Gary say's, "when it will happen" Well that day might be tommorow, or in 10 years when I stop being alert or careful because I'll be thinking how experienced I am.
So I tried to make a light and short comment the first time, but had to make this big explanation. So next time I'll try to make myself a little more precise.
Thank you
Pat
Posted: 7:48 pm on March 31st
Posted: 7:46 pm on March 31st
Posted: 6:31 pm on March 31st
I was ripping a relatively wide boards into 2" strips using a push stick in my right hand. My left hand was handling the board to the left of the blade. On the last cut my left hand was following through with the offcut and the thumb went through the blade. I consider myself lucky in that I still have most of my thumb.
Also consider this: cutting off the thumb hurt, no question about it, but what really hurt was the long recovery period. I've never felt such pain as wet-to-dry bandages. It also hurt my confidence, and I felt like I let down my wife who trusts me to be carefull in the shop.
Posted: 1:54 pm on March 31st
Does anybody have experience using a power feeder? I am thinking of buying one for my table saw.
Posted: 1:33 pm on March 31st
Posted: 12:44 pm on March 31st
Speaking of my checklist there is one additional rule that I follow religiously. Whenever I operate my tablesaw or any power tool with an exposed blade I always plant my feet securely before I turn on the machine and don't move them until the blade stops. It sounds awkward but I've always found a position that will allow me to feed the machine and stay out of the way of potential kickback paths. It's all too easy to stumble and fall onto a spinning blade or router bit.
(Yes, I realize that I should have a blade guard but the guard/splitter that came with my old Rockwell Beaver is more of a safety hazard than a protection.)
Posted: 12:20 pm on March 31st
Thanks for all the tips. I use all of them. What frightens me is that I have no idea where I learned them unless I learned them from reading FW and watch television shows.
I learned something new last weekend. When you are used to working alone, someone else in the shop is a distraction that can lead to bad results. For the first time in 27 years, I caught myself putting a table saw blade in the wrong way. I have never done that before but I was doing some work for a friend and he was in the shop with me. That's all it took. I doubled my guard the rest of the visit.
Also.. Rule number one. I don't go near anything with a blade other than a kitchen knife after I have had (or while I am having) a drink. Never have and never will. ( and I do like to drink ;-))
Posted: 10:26 am on March 31st
Ahh. wait. you didn't.
Thanks
Posted: 10:19 am on March 31st
always,
J.C.
Posted: 10:09 am on March 31st
Another thing I have found important is to let family or friends know you are working on a project. It is easy to be ripping a piece of stock on the table saw and be distracted by someone coming into your line of sight or hear someone yell for you, and take your mind off the workpiece. It may cause an argument with the wifey, but she wouldn't want you to get hurt, at least I hope not. Good article.
Posted: 8:27 am on March 31st
Just a quick word to the tort reform fanatics:
There is little evidence that tort reform actually does anything to reduce prices in the market. And the vast majority of people truly injured by faulty products and people, never sue. Personally, I think that we need some reform on frivolous suits, but I like the idea that someone is looking out for lead in my kids toys, hanging and collapsing hazards in his crib, etc. The people that benefit from tort reform are not us, it is the insurance companies and the Chamber of Commerce. Don't believe everything you hear on AM radio.
Posted: 8:26 am on March 31st
Anyone who feels unsafe whilst using machinery should spend some money on good woodworking lessons. Knowledge is a great safety feature and as worthwhile paying for as goggles, dustmask or ear protection. Then spend a little more on some high quality fences and guards. Too much? Then seriously consider giving up woodwork as a pastime, because the loss of digits and eyes will only be a matter of time.
Safe woodworking,
Mike.
Posted: 6:03 am on March 31st
Before I start I assume that I will be badly damaged. Thus, I make doubly sure that router bits, fences, hold downs and guards are firmly in place - same with all machines. I then assume that the timber is going to kick back and I ensure my body line is not in line with the timber. I do a dry run to ensure free timber movement etc. Goggles, mask, ear defenders on and a final eyeover check. I am aprehensive on using the weighty 1/2" router freehand particulary on the Leigh jig. So gently does it. Hand tools follows a similar practice. Blades are always moving away from you.
I never start if I don't feel like it or not up to it. I also ensure that someone is close at hand to pick up the bits. After some years, I have only suffered minor cuts and abrasions usually from the timber itself. A copious supply of plasters etc are at hand - I hate to see my blood on timber. I always assume I will get damaged.
Posted: 6:00 am on March 31st
Posted: 7:14 am on March 21st
For me it was on the router table using a lock mitre bit without a supplmental tall fence... the piece stood on end (a short piece to test set up) got pulled into the split fence gap by the bit and my off hand (guiding it) went with it. It wasn't bad, but enought that it merrited a trip the local ER to have it looked at. They described it as an "angry wound" ... i.e. "you made hamburger out of the tip of your finger!".
I had a thought a split second before the accident that this wasn't as safe as it could be... then it nipped me. Oh... should mention it was really late (1am) I was trying to finish a project for a deadline...
A co-worker cut about 1/2" off the tip of his finger at the tablesaw about the same time.
You'd be amazed by the collection of push sticks and work holding devices I have now to keep my fingers safe.
Thanks for helping keep us all on our toes.
Posted: 3:56 pm on March 19th
Posted: 11:28 am on March 19th
Posted: 10:42 am on March 19th
It truly saddens me that individuals seem to have lost respect for tools and general objects around them, almost like the subconscious is saying, "If I get hurt I don't have to work anymore". Those of us that make a living doing this are going to be hurt terribly I fear. Not to mention most building industries. I don't want to have to replace tools cause of insurance premiums.
I've actually been in the market for a new table saw and as much as I love the concept of the SawStop, I worked with technology for almost 15-years before getting fed up with it, and I have to say I don't want it between me and the business end of a very important tool. Don't get me wrong it's a great idea but I fear over time a failure could cost me a lot of money in both time and parts. Besides who wants to have to download an update for a power tool? Next they will have a monotoned woman barking directions at me cause I'm feeding the board to fast/slow/whatever.
It's kinda like an automobile, some people just shouldn't have one.
Posted: 9:24 am on March 19th
Posted: 10:38 pm on March 18th
Now, that my dumb novice performances are done, things go much more easier. And so I keep wondering: What's the next thing that will happen. With that in mind, I'm always working with an anticipation of something might happen soon, because something HAPPENED before. Sometimes a breaking piece of wood kickbacks in the air, or a bad fixed fence moves suddenly. But I don't jump by surprise putting myself in danger or doing reflex moves when it happens because I'm almost waiting for it to happen. I'm wearing glasses, earplugs, good shoes, and no gloves. I do what I have to keep myself out of risky danger.
So keeping my mind alert, without over stressing about-it keeps me in good balance mentaly enough to enjoy what I'm doing as well. It doesn't garanty accidents won't happen, but at least I think I put chances my way.
Posted: 9:11 pm on March 18th
Posted: 8:16 pm on March 18th
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